Method and equipment for manufacturing potassium manganate

A technology for the production of potassium manganate and equipment, which is applied in the field of production of potassium manganate, can solve the problems of rare purchase and high price, and achieve the effects of environmental protection, low production cost, significant economic effect and social significance

Inactive Publication Date: 2009-07-29
ZUNYI SHUANGYUAN CHEM IND GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology improves on existing methods for producing magnesia from lower grade ores such as Manganite (MnO2) while also reducing costs compared to traditional processes like sintering. It allows for effective use of unused materials without causing environmental concerns due to their harmful properties. Additionally, this process helps increase reactivity within the fluid stream, increasing its contact speed, and offsetting negative impacts caused by solid particles suspended therein. Overall, these technical improvements improve efficiency and economy over current technologies.

Problems solved by technology

Technological Problem addressed in this patents relates to improving the efficiency and yield of making certain chemical products such as sodium peroxybromoferrite through an intermediate step called sulfurization. Current methods involve reacting calcium magnesiolate with acidifying agents like ammonium nitrogen tungstates, cyanoacids, etc., resulting in lower cost compared to current processes due to higher costs associated with raw materials. Additionally, these techniques result in poor yields when applied on small amounts of iron containing sources, leading to insufficient recovery rates despite being able to use them effectively without incurrbing excessively large quantities of waste.

Method used

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  • Method and equipment for manufacturing potassium manganate
  • Method and equipment for manufacturing potassium manganate
  • Method and equipment for manufacturing potassium manganate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] See Figure 1 and Image 6 , the method for producing potassium manganate of the present invention comprises carrying out gas-liquid concurrent flow oxidation treatment to the mixture of silicomanganese-rich ore powder and potassium hydroxide solution with oxygen-containing gas at high temperature, and its steps are as follows:

[0032] A. Heating the potassium hydroxide solution with a concentration of 60%-79% to 230°C-260°C, and transporting the potassium hydroxide solution into a three-phase circulation bubble reactor through a material pump;

[0033] B. The silicon-manganese-rich ore powder is corrected by silicon-calcium ingredients, and then added to a potassium hydroxide solution with a concentration of 5%-18% to prepare a manganese slurry, and then preheated to 80°C-90°C, and pumped by a material pump The manganese slurry is transported to a three-phase circulation bubble reactor; the weight ratio of the silicomanganese-rich ore powder to the potassium hydroxide sol

Embodiment 2

[0052] This embodiment is an improvement on the basis of Embodiment 1. The equipment and operation steps used in this embodiment are basically the same as those of Embodiment 1, except for the ratio of raw materials;

[0053] In this example, the raw material for preparing manganese slurry is Hunan manganese powder MnO 2 55%, SiO 2 13%, CaO4.5%, activation temperature 215°C. The total weight of CaO used for batching correction is 5% of the manganese powder weight, wherein the CaO accounting for 4% of the manganese powder weight is made into manganese slurry into the reactor with the manganese powder, and the CaO accounting for 1% of the manganese powder weight is added to the sedimentation component as appropriate. in the alkaline barrel.

[0054] Maintain the top pressure of the reactor at 0.45MPa, and the temperature of the reactor at 220°C-230°C. After 4 hours of reaction, part of the feed liquid (4 cubic meters) is released, and then the same amount of manganese slurry an

Embodiment 3

[0057] This embodiment is an improvement on the basis of Embodiment 1. The equipment and operation steps used in this embodiment are basically the same as those of Embodiment 1, except for the ratio of raw materials;

[0058] In this example, the raw material for deploying manganese slurry is Guizhou manganese powder MnO 2 50%, SiO 2 12.5%, CaO7.5%, activation temperature 206°C.

[0059] Keep the reactor top pressure at 0.40 MPa, and the reactor temperature at 210°C-220°C. After 4 hours of reaction, a part (4 cubic meters) of feed liquid is released, and the same amount of manganese slurry and alkali are added. The molar mass ratio of manganese powder, silicon and calcium is close to balance. No need to add milk of lime when manganese slurry is prepared or in the alkali separation tank.

[0060] Effect: The feed liquid discharged from the reactor contains K 2 MnO 4 38%, MnO 2 1.85% MnO 2 The conversion rate is 90%, and the characteristics of soluble potassium silicate a

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Abstract

The invention relates to a method and equipment for producing potassium manganate. The method comprises that: at a high temperature, by utilizing oxygen containing gas, mixed materials of enriched silicon-manganese mineral powder and a solution of caustic potash are subjected to gas-liquid parallel flow oxidation treatment; the 60 to 79 percent solution of caustic potash is heated up to the temperature of between 230 and 260 DEG C and sent into a three-phase circulation type bubbling reactor; the enriched silicon-manganese mineral powder is added into 5 to 18 percent solution of caustic potash and prepared into manganese pulp, and the manganese pulp is preheated up to the temperature of between 80 and 90 DEG C and sent into a reactor; compressed air preheated up to the temperature of between 140 and 200 DEG C is continuously filled in the reactor; the upper pressure of the reactor is maintained to be 0.2 to 0.5MPa, and the temperature of the suspension in the reactor is maintained to be between 230 and 250 DEG C; and the gas and liquid in the reactor jointly flow upward to perform contact reaction, the reaction time is 2 to 4 hours, and the coarse product of the potassium manganate is obtained. In the method, except the oxidation of the manganese powder, the dynamic hydrothermal reaction of calcium silicate is also performed, thereby reducing the consumption of alkali and fully utilizing natural resources and enriched silicon-manganese mineral resources.

Description

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Claims

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Application Information

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Owner ZUNYI SHUANGYUAN CHEM IND GROUP
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