Method for effectively restraining generation of sulfur trioxide and waste acid in smelting smoke

A technology for sulfur trioxide and smelting flue gas, which is applied in the direction of process efficiency improvement, energy efficiency improvement, waste heat treatment, etc. Effects of fouling acid problems

Inactive Publication Date: 2017-09-08
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This technology helps prevent harm caused from burning off sulphur dioxides (SO2) that are released during manufacturing processes for producing cuprous oxysulfonate or metallic zinc powder used in batteries like lithium ion battery cathodes. By controlling certain factors involved in these reactions, this method provides an efficient way to produce high purity chemicals without causing environmental concerns such as pollution issues associated therewith.

Problems solved by technology

This patented technical solution described in the patents describes an improved way to clean up harmful materials such as nitrosamines (NOX) during manufacturing processes involving ferrum cathode material or cuprite concentrite. However, current techniques require expensive apparatus that requires frequent maintenance due to fouling caused by impurities like hydrogen peroxides. Therefore there remains room for improvement on these technologies without compromising their efficacy over time.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The method for suppressing the production of sulfur trioxide and polluted acid in the flue gas by adjusting the temperature of the flue gas, the specific steps are as follows:

[0021] After the smelting flue gas enters the ascending flue from the outlet of the smelting furnace, the cooling effect of the flue is weakened so that the temperature of the flue gas is in the range of 900-1300 ℃; when the flue gas enters the waste heat boiler, adjust the temperature of the cooling water of the waste heat boiler and the flow rate of circulating water to cool The method makes the flue gas temperature drop rapidly (cooling speed is 70-100 ℃ / s) to below 400 ℃.

[0022] The contents of sulfur dioxide and sulfur trioxide in flue gas were detected dynamically by gas chromatography.

[0023] After testing, almost no sulfur trioxide can be detected in the flue gas, the content of sulfur dioxide is 38-39%, the content of nitrogen is 60-61.8%, and the incidence of sulfur trioxide is 0.3%

Embodiment 2

[0025] The method for suppressing the production of sulfur trioxide and polluted acid in the flue gas by controlling the air leakage of the flue gas, the specific steps are as follows:

[0026] Seal the entire flue, especially install a sealing device at the exhaust port of the furnace body, reduce the gap between the flue mask and the exhaust port, properly adjust the negative pressure of the flue, and adopt a conventional cooling method for the waste heat boiler;

[0027] Use the air flow meter for production to detect the air leakage, control the air leakage through the above adjustment method, and use the gas chromatograph to detect the content of sulfur dioxide, sulfur trioxide and sulfuric acid in the flue gas.

[0028] After testing, when the controlled air leakage rate is 47.6 v / v % of the total flue gas volume, the maximum content of sulfur trioxide is 9.15 % and the maximum content of sulfuric acid is 10 % during the process of flue gas temperature reduction; When the

Embodiment 3

[0030] The method for suppressing the production of sulfur trioxide and polluted acid in flue gas by controlling the water content and sulfate content of materials, the specific steps are as follows:

[0031] By adjusting the materials to air, dry, and reduce artificial water spraying, etc., reduce the water content of the materials to 3-8 wt%, and the sulfate content to 5 wt%.

[0032] The water content of the material determines the water vapor content of the flue gas. The lower the water content of the material, the lower the water vapor content; the sulfate decomposes during the smelting process to produce sulfur trioxide, and the lower the sulfate content, the lower the amount of sulfur trioxide produced.

[0033] The waste heat boiler flue gas cooling adopts the conventional cooling method, does not control the air leakage of the flue gas, and uses the gas chromatograph to detect the content of sulfur dioxide, sulfur trioxide and sulfuric acid in the flue gas.

[0034] Dry

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PUM

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Abstract

The invention provides a method for effectively restraining generation of sulfur trioxide and waste acid in smelting smoke. By adjusting smoke temperature, and/or controlling the wind leakage amount of a smoke flue, and/or reducing the water content of materials and the sulfate content, generation of the sulfur trioxide and the waste acid in the smoke is restrained. By adjusting parameters such as the smoke temperature, the wind leakage amount, the water content and the sulfate content, generation of the sulfur trioxide and the waste acid is restrained, and compared with the prior art, the method has the beneficial effects that the cost is low, operation is easy, other compounds are not introduced, and generation of the sulfur trioxide and the waste acid in the smoke is restrained from source. The method can be applied to the smoke waste heat recovery and treatment link in the copper sulphide concentrate oxygen enrichment matte smelting process, generation of the sulfur trioxide and the waste acid in the smoke is restrained, and then the problems of corrosion to the smoke flue and waste acid are relieved.

Description

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Claims

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Application Information

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Owner CENT SOUTH UNIV
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