Preparation method of large-sized compact silicon carbide ceramic plate

A large-scale technology of silicon carbide ceramics, applied in the field of silicon carbide ceramics, can solve the problems of easy cracking, uneven density, poor compactness, etc., and achieve the effects of improving production efficiency, ensuring sintering quality, and increasing density

Active Publication Date: 2018-02-09
WEIFANG HUAMEI FINE TECHN CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, due to its ultra-long, ultra-wide, and ultra-thick structural characteristics, the preparation of large-scale silicon carbide ceramic plates encounters technical obstacles such as formulat

Method used

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  • Preparation method of large-sized compact silicon carbide ceramic plate
  • Preparation method of large-sized compact silicon carbide ceramic plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Prepare a silicon carbide ceramic plate with a length×width×thickness of 600mm×400mm×40mm by the following method, including the following steps:

[0023] 1) Mixing mix 1 part by weight of graphite powder with a purity of 99.8 to 99.9% and 25 parts by weight of silicon carbide powder with a purity of 99.8 to 99.9%, and then add 2 parts by weight of zinc stearate and 15 parts by weight of The polyvinyl alcohol is uniformly stirred to obtain a mixture;

[0024] 2) Spray granulation adopts a centrifugal spray dryer to spray and granulate the mixture to obtain granulated powder;

[0025] 3) Hot-press forming Put the prepared granulated powder into a metal mold, use a 500-600T hot-press machine, pressurize and release pressure 4 times under the conditions of temperature 180°C and pressure 35MPa, and obtain a hot-press forming plate body;

[0026] 4) Humidification and drying Place the formed green body in a humidification and drying equipment, and slowly humidify and dry for

Embodiment 2

[0031] Prepare a silicon carbide ceramic plate with a length×width×thickness of 700mm×500mm×50mm by the following method, including the following steps:

[0032] 1) Mixing mix 1.4 parts by weight of graphite powder with a purity of 99.8 to 99.9% and 28 parts by weight of silicon carbide powder with a purity of 99.8 to 99.9%, and then add 3 parts by weight of zinc stearate and 18 parts by weight of The polyvinyl alcohol is uniformly stirred to obtain a mixture;

[0033] 2) Spray granulation adopts a centrifugal spray dryer to spray and granulate the mixture to obtain granulated powder;

[0034] 3) Hot-press forming Put the prepared granulated powder into a metal mold, use a 500-600T hot-press machine, pressurize and release the pressure 5 times at a temperature of 190°C and a pressure of 45MPa, and obtain a hot-press-formed plate body;

[0035] 4) Humidification and drying Place the formed green body in a humidification and drying equipment, and slowly humidify and dry for 110 h

Embodiment 3

[0040] Prepare a silicon carbide ceramic plate with a length×width×thickness of 800mm×600mm×60mm by the following method, including the following steps:

[0041] 1) Mixing After mixing 2 parts by weight of graphite powder with a purity of 99.8 to 99.9% and 30 parts by weight of silicon carbide powder with a purity of 99.8 to 99.9%, add 4 parts by weight of zinc stearate and 20 parts by weight of The polyvinyl alcohol is uniformly stirred to obtain a mixture;

[0042] 2) Spray granulation adopts a centrifugal spray dryer to spray and granulate the mixture to obtain granulated powder;

[0043]3) Hot-press forming Put the prepared granulated powder into a metal mold, use a 500-600T hot press, pressurize and release the pressure under the conditions of a temperature of 200°C and a pressure of 55MPa, and obtain a blank of a hot-pressed forming plate body;

[0044] 4) Humidification and drying Place the formed body in a humidification and drying equipment, and slowly humidify and dry

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Abstract

The invention discloses a preparation method of a large-sized compact silicon carbide ceramic plate, and relates to the technical field of reaction sintering silicon carbide ceramics. The preparationmethod comprises the steps of mixing raw materials, carrying out spray granulation, carrying out hot-press forming, humidifying and drying, processing, drying at high temperature and carrying out reactive sintering; a super-conventional silicon carbide ratio is used, humidifying and drying are carried out after the spray granulation and the hot-press forming; during the reactive sintering, siliconpowder is added, and an oxygen-free environment is maintained, wherein the adding amount of the silicon powder is 200-300% of the weight of a blank body, so that the sintered silicon carbide ceramicplate is enabled not to crack and to be compact, uniform in density and high in yield; the preparation method overcomes the technical obstacles in a sintering process of large-sized silicon carbide ceramic plates which have the lengths of 600-800mm, the widths of 400-600mm and the thicknesses of 40-60mm, fills the domestic gap, successfully substitutes for imported goods, and lowers the use cost of the application field.

Description

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Claims

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Application Information

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Owner WEIFANG HUAMEI FINE TECHN CERAMICS
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