Accelerating separation device, leveling device and roller kiln

一种分离装置、整平装置的技术,应用在辊道窑,整平装置,提速分离装置领域,能够解决摩擦力不均匀、物料偏转、物料错乱等问题,达到结构简单紧凑、成本低、避免偏转的效果

Pending Publication Date: 2021-04-27
HUNAN JINLU TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the existing speed-increasing separation device, the roll bar at the output end of the slow section is directly adjacent to the roll bar at the input end of the fast section, which makes it take a long time for the material to separate from the slow section after moving to the fast section, that is, the material is separated from the slow section after being moved to the fast section. During the process of increasing the speed of the rollers in the fast section, the rollers in the slow section also drive the material for a long period of time. Since the speed of the rollers in the fast section is inconsistent with the speed of the rollers in the slow section, the material is not consistent with the speed of the fast section and the slow section. The friction force between the rollers in the high-speed section is uneven, which may easily cause material deflection and disorder of the material. When the deflection is too large, it will also cause jamming, resulting in failure to meet the requirements of subsequent processes, and even interrupting continuous production.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Such as figure 1 As shown, the speed-increasing separation device of this embodiment includes a plurality of roller bars 1, and the plurality of roller bars 1 are arranged at intervals in sequence to form a conveying line for conveying materials 100, and the conveying line is provided with slow sections 101 connected successively along the conveying direction. And the fast section 102, the slow section 101 has more than two roller bars 1 driven to rotate by the first driving device, and the fast section 102 has more than two roller bars 1 driven by the second driving device to rotate, and the fast section 102 is close to the fast At least one roll bar 1 of the section 102 is a compound roll 2, and the compound roll 2 includes more than one annular rotating member 3 for supporting the material 100 and a mandrel 21 driven to rotate by the second driving device, and the annular rotating member 3 can be The mandrel 21 is sleeved and installed on the mandrel 21 in a rotating...

Embodiment 2

[0033] Such as image 3 As shown, a leveling device of the present embodiment, the leveling device includes the speed-up separation device in Embodiment 1, and the outlet end of the fast section 102 of the leveling position is provided with a stop material leveling for blocking the leveling material 100 Institution 4. Using the material blocking and leveling mechanism 4 to block and release the material can realize the leveling of the material 100 separated by speeding up the fast section 102 . Due to the small deflection of the materials 100 separated by the speed-up separation device, the materials 100 will not be disordered and stuck, and the leveling device has a good leveling effect, which can improve work stability and orderliness.

[0034] In this embodiment, the stop leveling mechanism 4 includes a stop leveler 41 and a driving assembly for driving the stop leveler 41 to move between the leveling position for blocking the material 100 and the release position for allo...

Embodiment 3

[0038] Such as Figure 4 As shown, a roller kiln in this embodiment includes a furnace body 5 with a hearth and a roller conveying line 6 for conveying materials 100. The roller conveying line 6 is provided with the Speed-up separation device. The speed-increasing separation device is arranged in the roller conveying line 6 that needs to speed up the separation process of the material 100, for example, the speed-increasing separation device is arranged at the entrance and exit end of the belt gate of the roller kiln hearth, or is arranged at the belt gate of the gas replacement chamber. The inlet and outlet ends allow the material 100 to pass through quickly, provide space and time for the opening and closing of the gate, and provide time for gas replacement.

[0039] In other embodiments, the leveling device of Embodiment 2 may also be installed in the roller conveying line 6 of the roller kiln in this embodiment, so as to level the material 100 in the roller conveying line ...

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PUM

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Abstract

The invention discloses an accelerating separation device, a leveling device and a roller kiln. The accelerating separation device comprises a plurality of roller bars which are sequentially arranged at intervals to form a conveying line, the conveying line is provided with a low-speed section and a high-speed section which are sequentially connected in the conveying direction, and the low-speed section and the high-speed section are each provided with the more than two roller bars; at least one roller bar, closest to the high-speed section, in the high-speed section is a composite roller, each composite roller comprises more than one annular rotating piece used for supporting materials and a mandrel driven by a second driving device to rotate, and the annular rotating pieces are installed on the mandrels in a sleeving mode in the mode that the annular rotating pieces can rotate on the mandrels and generate resistance during rotation to hinder rotation of the annular rotating pieces. The leveling device comprises the accelerating separation device and a material blocking and leveling mechanism. The roller kiln comprises a furnace body with a hearth and a roller bar type conveying line, and the roller bar type conveying line is provided with the accelerating separation device or the leveling device. The accelerating separation device, the leveling device and the roller kiln have the advantages of being simple in structure, low in cost, easy to manufacture and implement, capable of reducing the possibility of material disorder and jamming and the like.

Description

technical field [0001] The invention relates to the technical field of heat treatment kilns, in particular to a speed-increasing separation device, a leveling device and a roller kiln. Background technique [0002] Roller kiln, also known as roller hearth kiln, is a continuous firing tunnel kiln using rotating refractory rollers as a vehicle. Products (materials) are placed on multiple horizontally spaced rollers, driven by the rotation of the rollers. The product is transferred from the kiln head to the kiln tail to complete the sintering. It is widely used in powder metallurgy, ceramic sintering and other fields. [0003] Roller kilns usually need to be equipped with speed-increasing separation devices to allow materials to quickly enter and exit the furnace or gas replacement chamber with a gate, or to quickly separate materials into the subsequent leveling process to allow sufficient time for the process to ensure stable and orderly production. The speed-increasing sepa...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B9/00F27B9/24F27B9/30F27B9/40
CPCF27B9/00F27B9/2407F27B9/30F27B9/40
Inventor 欧阳建杨克辉梅志坤
Owner HUNAN JINLU TECH CO LTD
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