Mullite-based ceramic material and preparation method thereof

A ceramic material, mullite-based technology, applied in the field of refractory ceramic materials, can solve problems such as poor dispersion uniformity, difficult whisker dispersion, and difficult production, to achieve high whisker content, reduce calcination time, and reduce sintering time Effect

Active Publication Date: 2021-12-07
长沙中瓷新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to improve the strength and toughness of mullite ceramic materials, two methods of external introduction and in-situ self-generation can be used. The external introduction method is to introduce the prepared whiskers into the matrix, although it can play the role of toughening and strengthening. , but if added in a large amount (more than 30wt%), there will be problems of whisker dispersion difficulty and

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0030] Example 1

[0031] Preparation of mullite seeds, including the following steps:

[0032] According to the ratio of orthosilicate, aluminum nitrate and ethanol of 3 mol: 2 mol: 1 L, 0.3 mol orthosilicate and 0.2 mol of nitrate were mixed and added to 100 ml of ethanol, and 1 mol / L was added dropwise. The hydrochloric acid solution to a pH of 2, reacted at 60 ° C for 3 h, resulting in silicon aluminum-soluble, add 4 mol / L of ammonia water to a silicon aluminum aluminum, reacting 10 h at 60 ° C, resulting silicon Aluminum gel, after drying the silica gel at 70 ° C, calcined at 1000 ° C, cooling, and the diameter of 52-55 nm was obtained, and the length of 1.5-1.7 μm was produced.

[0033] Preparation of phosphate binders, including the following steps:

[0034] Step A1, will Al (OH) 3 Join the mass fraction of H 3 PO 4 Al (OH) 3 With h 3 PO 4 The molar ratio of the solute in the solution was 5: 4 to obtain a mixed liquid, and the mixture was warmed to 85 ° C and stirred f

Example Embodiment

[0041] Example 2

[0042] Preparation of mullite seeds, including the following steps:

[0043] According to the ratio of orthosilicate, aluminum nitrate and ethanol of 3 mol: 2 mol: 1 L, 0.3 mol orthosilicate and 0.2 mol of nitrate were mixed and added to 100 ml of ethanol, and 1 mol / L was added dropwise. The hydrochloric acid solution is 2, reacted at 60 ° C for 4 h, resulting in silicon aluminum-soluil, add 4 mol / L of ammonia water to a silica aluminumol, reacts 11h at 60 ° C, resulting silicon Aluminum gel, after drying the silica gel at 80 ° C, calcined at 1200 ° C, cooled, and the diameter of 58-63 nm was produced, the length of 1.6-1.8 μm was produced.

[0044] Preparation of phosphate binders, including the following steps:

[0045] Step A1, will Al (OH) 3 Join the mass fraction of H 3 PO 4 Al (OH) 3 With h 3 PO 4 The molar ratio of the solute in the solution was 5: 4 to obtain a mixed liquid, and the mixture was warmed to 85 ° C and stirred for 3 h, resulting in a vi

Example Embodiment

[0052] Example 3

[0053] Preparation of mullite seeds, including the following steps:

[0054] According to the ratio of orthosilicate, aluminum nitrate and ethanol of 3 mol: 2 mol: 1 L, 0.3 mol orthosilicate and 0.2 mol of nitrate were mixed and added to 100 ml of ethanol, and 1 mol / L was added dropwise. The hydrochloric acid solution is 2, reacted at 60 ° C for 5 h, and a silicon aluminum-soluble is obtained, and 4 mol / L is added to the silicone aluminum sol. Aluminum gel, after drying the silica gel at 90 ° C, calcined at 1300 ° C, and then cooled, the diameter of 62-69 nm, the length of 1.7-2.0 μm was produced.

[0055] Preparation of phosphate binders, including the following steps:

[0056] Step A1, will Al (OH) 3 Join the mass fraction of H 3 PO 4 Al (OH) 3 With h 3 PO 4 The molar ratio of the solute in the solution was 5: 4, resulting in a mixture, and the mixture was warmed to 85 ° C and stirred for 4 h, resulting in a viscous liquid;

[0057] Step A2, according to

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PUM

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Abstract

The invention relates to a mullite-based ceramic material and a preparation method thereof, and belongs to the technical field of refractory ceramic materials. The preparation method specifically comprises the steps of S1, mixing and ball-milling raw materials to obtain mixed powder; S2, stirring and mixing the mixed powder, a phosphate binder and a polyvinyl alcohol aqueous solution, and aging to obtain an aged material; S3, carrying out compression molding on the aged material, and drying to obtain a dried green body; and S4, placing the dried green body in a corundum crucible paved with aluminum fluoride trihydrate powder, covering, performing heat treatment, and cooling to obtain a mullite-based ceramic material. The mullite-based ceramic material prepared by the preparation method has high whisker content, the whiskers with different sizes are uniformly distributed in a matrix, and the phosphate binder and the needle-like mullite whiskers formed in situ at tiny gaps have a synergistic effect, so that the strength and toughness of the mullite-based ceramic material are improved.

Description

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Claims

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Application Information

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Owner 长沙中瓷新材料科技有限公司
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