Inorganic-organic coating composite material for nodular cast iron pipe and preparation method of inorganic-organic coating composite material

A ductile iron pipe, organic coating technology, applied in coatings, anti-corrosion coatings, fire-resistant coatings, etc., can solve the problems of fragile protective film, uniform adhesion, poor corrosion resistance, etc., to enhance comprehensive mechanical properties and water resistance. Corrosion resistance and other properties, increase high temperature resistance and corrosion resistance, the effect of simple methods

Active Publication Date: 2022-03-25
SHANDONG GUOMING DUCTILE IRON PIPES TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology relates to an improved type of protective coating that covers steel pipes used under harsh conditions such as oil wells. These layers are made up from different materials with specific chemical compositions designed specifically for these applications. They help prevent damage caused during use while still providing effective protection against environmental factors like oxygen gas attack (OG).

Problems solved by technology

This patented technical problem addressed by this patents relates to improving the durability and lifespan of steel tubular structures made from duftile iron or cast iron plated onto them through an improved process that includes adding layers of antirust/coatings without compromising its quality during production processes.

Method used

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preparation example Construction

[0028] According to the ductile iron pipe inorganic-organic coating composite material and the preparation method thereof according to the embodiment of the present invention, before preparing the inorganic-organic coating composite material, the surface of the ductile iron pipe is subjected to shot blasting, degreasing, chemical cleaning, and water washing. One or more pretreatments, for example, the surface pretreatment of the ductile iron pipe may include: shot blasting the surface of the ductile iron pipe, degreasing and derusting the outer surface of the pipe to Sa2.5 level, and then using acetone, alkali and / or Wash with acid and deionized water, and dry; after sufficient pretreatment, the bonding force between the coating and the substrate can be enhanced, making the coating more firm.

[0029] The present invention will be further described below in conjunction with more specific examples:

Embodiment 1

[0031] (1) Surface pretreatment of ductile iron pipes

[0032] The surface of the ductile iron pipe is shot blasted, and the outer surface of the pipe is degreased and derusted to Sa2.5 level, and then cleaned with acetone, alkali, pickling, and deionized water, and then dried.

[0033] (2) Nano inorganic metal oxide coating

[0034] The nano-zirconia sol was prepared by the sol-gel method, and the pretreated ductile iron pipe was immersed in the nano-zirconia sol by the dipping and pulling method. The immersion and lifting speed was 3mm / s, and the soaking time was 3min. Let dry for 30 minutes. Deposit two layers of nano-zirconia coatings according to the above deposition process, and heat-treat the samples in an environment of 240°C for 60 minutes to remove excess organic matter in the coatings.

[0035] (3) Montmorillonite modified polysiloxane coating

[0036] Add silica sol into the reactor, and add acetic acid-ammonium acetate composite catalyst at the same time, the ma

Embodiment 2

[0041] (1) Surface pretreatment of ductile iron pipes

[0042] The surface of the ductile iron pipe is shot blasted, and the outer surface of the pipe is degreased and derusted to Sa2.5 level, and then cleaned with acetone, alkali, pickling, and deionized water, and then dried.

[0043] (2) Nano inorganic metal oxide coating

[0044] The nano-silica sol was prepared by the sol-gel method, and the pretreated ductile iron pipe was immersed in the nano-silica sol by the dipping and pulling method. The immersion and lifting speed was 3mm / s, and the soaking time was 3min. Let dry for 30 minutes. Two layers of nano-silica coatings were deposited according to the above deposition process, and the samples were heat-treated in an environment of 240° C. for 60 minutes to remove excess organic matter in the coatings.

[0045] (3) Montmorillonite modified polysiloxane coating

[0046] Add silica sol into the reactor, and add acetic acid-ammonium acetate composite catalyst at the same ti

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Abstract

The invention discloses a nodular cast iron pipe inorganic-organic coating composite material which comprises a nano inorganic metal oxide coating and an organic polymer coating, the nano inorganic metal oxide coating is prepared by the following method: preparing the nano inorganic metal oxide coating on the surface of the pretreated nodular cast iron pipe by nano inorganic metal oxide sol through a dip-coating method; the organic polymer coating is formed by spin-coating an organic polymer coating on the surface of the nano inorganic metal oxide coating, and the organic polymer coating is a montmorillonite modified polysiloxane coating. A thin inorganic metal oxide coating is firstly formed on the surface of the nodular cast iron pipe, so that the coating of an organic polymer coating is facilitated, and the high temperature resistance and the corrosion resistance of the coating are improved; the comprehensive performance of the coating can be enhanced through auxiliary means such as selection of coating materials, comprehensive modification of the raw materials, intermediate treatment in preparation and the like, and good combination between the coatings and the overall adhesion capacity are ensured.

Description

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Claims

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Application Information

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Owner SHANDONG GUOMING DUCTILE IRON PIPES TECH CO LTD
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