Flame-retardant environment-friendly damping expansion glue for vehicles and preparation method thereof

An environmentally friendly and automotive-used technology, which is applied in the field of expansion rubber, can solve the problems of low stability of colloidal mechanical properties, excessive use of flame retardants in flame-retardant expansion rubber, etc., and achieve the effect of uniform product structure, low price and stable performance

Pending Publication Date: 2022-04-05
辽宁天宇胶业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology makes use of liquids or soluble materials instead of hardened plastic material that weakens its strength but still allows it to flex freely when used with other components like pumps. It reduces costs compared to traditional methods such as injection molding because fewer parts are needed per unit weight. Liquid rubbers have better resistance than solid ones due to their high molecular weights and crosslinked structures. They maintain good elongational behavior even at very small amounts added during manufacturing processes. Additionally, they don't generate harmful gases if ignited correctly. These technical features help create durable products made from these types of resin compounds.

Problems solved by technology

This patented technical solution involves developing a new type of crash absorption material that combines strong and durable materials together without generating excessively noxious gases like carbon monoxide (CO) gas emissions from burning off any harmful substances produced while driving over rough roads. Additionally, this design allows for flexibility in adjustment after assembly because different parts have specific requirements depending upon their location within the vehicle's interior space.

Method used

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  • Flame-retardant environment-friendly damping expansion glue for vehicles and preparation method thereof
  • Flame-retardant environment-friendly damping expansion glue for vehicles and preparation method thereof

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preparation example Construction

[0046] The present invention also provides a method for preparing a flame-retardant, environment-friendly, shock-absorbing and expanding rubber for vehicles, comprising the following steps:

[0047] (1) mixing the solid rubber with 1 / 3 of the softening agent and masticating to obtain the masticated solid rubber;

[0048] (2) Vacuum knead the solid rubber, liquid rubber, hygroscopic agent, foaming agent, flame retardant, stabilizer, filler, vulcanizing agent, smoke-mimicking synergist and remaining softener after mastication for 1 to 2 hours, and then add The curing agent and the tackifier are vacuum kneaded for 1 to 2 hours to obtain a flame-retardant, environment-friendly, shock-absorbing and expanding adhesive for vehicles.

[0049] In the present invention, the temperature of step (1) mastication is preferably 20-45°C, more preferably 22-42°C, more preferably 35°C; the time of mastication is preferably 0.5-1.5h, more preferably 0.6- 1.2h, more preferably 1.1h.

[0050] In

Embodiment 1

[0056] The flame-retardant, environment-friendly and shock-absorbing expansion rubber for vehicles in this embodiment is prepared from raw materials containing the following parts by mass:

[0057] 15 parts of styrene-butadiene rubber, 30 parts of polybutadiene liquid rubber, 23 parts of epoxy resin, 6 parts of DPHP, 1.5 parts of p-diphenylmethane bis(N,N-dimethyl)urea curing agent, polyurethane foam 1 part of calcium oxide, 15 parts of aluminum hydroxide, 5 parts of zinc molybdate, 1.5 parts of calcium zinc stabilizer, 13 parts of nano-calcium carbonate, and 2 parts of dicumyl peroxide.

[0058] Its preparation method comprises the following steps:

[0059] (1) Mix styrene-butadiene rubber with 1 / 3 of DPHP, and masticate at 22°C for 1 hour to obtain masticated styrene-butadiene rubber;

[0060] (2) Styrene butadiene rubber, polybutadiene liquid rubber, calcium oxide, polyurethane foaming agent, aluminum hydroxide, zinc molybdate, calcium zinc stabilizer, nano calcium carbonat

Embodiment 2

[0062] The flame-retardant, environment-friendly and shock-absorbing expansion rubber for vehicles in this embodiment is prepared from raw materials containing the following parts by mass:

[0063] 5 parts of polybutadiene rubber, 10 parts of nitrile rubber, 10 parts of liquid silicone rubber, 20 parts of polybutadiene liquid rubber, 25 parts of phenolic resin, 8 parts of paraffin oil, 4,4-diaminodiphenyl sulfone curing agent 1 part, 3 parts of azodicarbonamide, 10 parts of aluminum oxide, 10 parts of resorcinol tetrakis (2,6-xylyl) diphosphate flame retardant, 10 parts of zinc borate, 2 parts of zinc stearate , 8 parts of talcum powder, 4 parts of mica powder, and 1.2 parts of sulfur.

[0064] Its preparation method comprises the following steps:

[0065] (1) Mix polybutadiene rubber, nitrile rubber and one third of paraffin oil, and masticate at 25°C for 1.2h to obtain solid rubber after mastication;

[0066] (2) The plasticized solid rubber, liquid silicone rubber, polybutad

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Abstract

The invention belongs to the technical field of expansion glue and discloses flame-retardant environment-friendly damping expansion glue for a vehicle and a preparation method of the flame-retardant environment-friendly damping expansion glue. The damping expansion rubber comprises the following raw materials: 5-20 parts of solid rubber, 10-40 parts of liquid rubber, 10-30 parts of a tackifier, 2-20 parts of a softener, 1-3 parts of a curing agent, 1-3 parts of a foaming agent, 5-10 parts of a moisture absorbent, 5-20 parts of a flame retardant, 3-10 parts of a smoke suppression synergist, 1-5 parts of a stabilizer, 10-15 parts of a filler and 1-3 parts of a vulcanizing agent. The flame retardant and the smoke suppression synergist are matched for use, so that the shock-absorbing expansion rubber cannot burn or generate toxic and harmful smoke after being grilled at high temperature, the addition of the flame retardant and the smoke suppression synergist cannot generate negative influence on the mechanical property of the rubber body, and the shock-absorbing expansion rubber is easily available in raw materials, low in price, simple in preparation method and suitable for industrial production. And the product is uniform in structure and stable in performance, meets the requirements of national standards, and is suitable for industrial application.

Description

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Claims

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Application Information

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Owner 辽宁天宇胶业有限公司
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