Permanent-compression-resistant sealing ring for carrier roller and preparation method of permanent-compression-resistant sealing ring

A compression sealing and permanent technology, applied in the field of sealing rings, can solve the problems of poor sealing performance, poor high temperature aging resistance, poor wear resistance of sealing rings, etc., achieve excellent permanent compression resistance, enhance wear resistance and heat resistance, and ensure The effect of the sealing effect

Pending Publication Date: 2022-07-29
SHANGYU HUAYUN CONVEYING EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology uses sulfur cureted elastomer (SCE) or silicon carbons instead of traditional methods like plastic injection molds used during manufacturers' production processes due to their durability against repeated pressures over many hours. These new techniques improve the quality control and lifespan of products made from these types of materials compared to older ways that were previously possible.

Problems solved by technology

This patented technical problem addressed by this patents relates to improving the durability and stability of the seal rings that protect the bearings inside the roller assembly (the rotational component) from contamination caused by materials such as oils and debris entering through gaps between them.

Method used

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  • Permanent-compression-resistant sealing ring for carrier roller and preparation method of permanent-compression-resistant sealing ring
  • Permanent-compression-resistant sealing ring for carrier roller and preparation method of permanent-compression-resistant sealing ring

Examples

Experimental program
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Effect test

Embodiment 1

[0027] A kind of permanent compression-resistant sealing ring for idler, its raw materials include: nitrile rubber 80kg, fluorine rubber 10kg, graphene oxide 5kg, inorganic composite carbon 10kg, polytetrahydrofuran ether glycol 5kg, isophorone diisocyanate 2kg , Zinc oxide 1kg, stearic acid 1kg, dibutyltin dilaurate 0.1kg, antioxidant 1kg, plasticizer 1kg, accelerator 1kg, sulfur 1kg.

[0028] The inorganic composite carbon is prepared by the following specific steps:

[0029] Add 10kg of phenol into the reactor, add 1kg of sodium hydroxide solution with a concentration of 0.5mol / L to it under agitation, and dropwise add 15kg of 20% formaldehyde solution to it under agitation, react at 70°C to a viscosity for 40s (coating -4 cups, 25°C) to obtain a phenolic resin dispersion;

[0030] Add 10kg of 40-mesh wood powder to 26kg of phenolic resin dispersion with a mass fraction of 24%, stir at a speed of 200r / min for 1 hour, stand at room temperature for 1 day, filter, dry at 80°

Embodiment 2

[0037] A kind of permanent compression resistant sealing ring for idler, its raw materials include: nitrile rubber 120kg, fluorine rubber 20kg, graphene oxide 15kg, inorganic composite carbon 20kg, polytetrahydrofuran ether glycol 15kg, isophorone diisocyanate 8kg , Zinc oxide 2kg, stearic acid 2kg, dibutyltin dilaurate 1kg, antioxidant 2kg, plasticizer 2kg, accelerator 2kg, sulphur 2kg.

[0038] The inorganic composite carbon is prepared by the following specific steps:

[0039] 20kg of phenol was added to the reactor, 4kg of sodium hydroxide solution with a concentration of 1.2mol / L was added to it under stirring, and 30kg mass fraction was added dropwise to it under stirring to be 30% aqueous formaldehyde solution, and the reaction was performed at 90 ° C to the viscosity for 55s (coating -4 cups, 25°C) to obtain a phenolic resin dispersion;

[0040]Add 20kg of 40-mesh wood powder to 54kg of phenolic resin dispersion with a mass fraction of 57%, stir at a speed of 300r / mi

Embodiment 3

[0047] A kind of permanent compression resistant sealing ring for idler, its raw materials include: nitrile rubber 90kg, fluorine rubber 18kg, graphene oxide 8kg, inorganic composite carbon 17kg, polytetrahydrofuran ether glycol 8kg, isophorone diisocyanate 6kg , Zinc oxide 1.3kg, stearic acid 1.8kg, dibutyltin dilaurate 0.3kg, antioxidant 1.7kg, plasticizer 1.2kg, accelerator 1.5kg, sulfur 1.3kg.

[0048] The inorganic composite carbon is prepared by the following specific steps:

[0049] 17kg of phenol was added to the reactor, and 2kg of sodium hydroxide solution was added at a concentration of 1 mol / L to it under agitation, and 20kg of mass fraction was added dropwise to it under agitation to be a 28% aqueous formaldehyde solution, and the reaction was performed at 75° C. to a viscosity of 1 mol / L. 50s (coating -4 cups, 25°C) to obtain a phenolic resin dispersion;

[0050] Add 12kg of 40-mesh wood powder to 30kg of phenolic resin dispersion with a mass fraction of 46%, s

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Abstract

The invention discloses a permanent compression resistant sealing ring for a carrier roller, which is prepared from the following raw materials in parts by mass: 80 to 120 parts of nitrile rubber, 10 to 20 parts of fluororubber, 5 to 15 parts of graphene oxide, 10 to 20 parts of inorganic composite carbon, 5 to 15 parts of polytetrahydrofuran ether glycol, 2 to 8 parts of isophorone diisocyanate, 1 to 2 parts of zinc oxide, 1 to 2 parts of stearic acid, 0.1 to 1 part of dibutyltin dilaurate, 1 to 2 parts of antioxidant, 1 to 2 parts of plasticizer and 1 to 2 parts of accelerant. 1-2 parts of sulfur; wherein the inorganic composite carbon takes graphite carbon as a carrier, and glassy carbon is adopted to fill and coat the graphite carbon. The nitrile rubber and the fluororubber are adopted as main materials, multiple high-strength barrier layers are formed in a product after the pretreated graphene oxide is subjected to three-dimensional crosslinking in the nitrile rubber and the fluororubber, and under the combined action of the inorganic composite carbon, not only is the sealing effect ensured, but also the wear resistance and the heat resistance of the product can be effectively enhanced, and the permanent compression resistance of the sealing ring is excellent.

Description

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Claims

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Application Information

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Owner SHANGYU HUAYUN CONVEYING EQUIP CO LTD
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