Seasoning of deposition chamber for dopant profile control in LED film stacks

Inactive Publication Date: 2012-07-05
APPLIED MATERIALS INC
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  • Summary
  • Abstract
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  • Application Information

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Benefits of technology

[0014]In an embodiment, a multi-chambered growth process separates or “splits” growths of different LED film stack layers into dif

Problems solved by technology

Often, materials are difficult to grow or deposit in succession to form an LED film stack including both n-type and p-type layers.
While it is desirable to form sharp material interfaces, for example between complementary doped regions of an LED film stack, various

Method used

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Example

[0013]LEDs and related devices may be formed of a stack of materials, such as group III-V semiconductors. Exemplary embodiments of the present invention relate to seasoning or conditioning of a deposition chamber in preparation for growth of LED material layers in group LED film stacks, such as, but not limited to gallium nitride (GaN) films.

[0014]In an embodiment, a multi-chambered growth process separates or “splits” growths of different LED film stack layers into different chambers, for example, to avoid cross contamination between dopant species, such as between In and Mg and between Mg and Si.

[0015]In an embodiment, a first deposition chamber is seasoned with a source gas containing a first dopant while either no substrate or a dummy substrate is disposed in the first deposition chamber in preparation for epitaxially growing, in the first deposition chamber, a doped layer of the LED film stack, the doped layer also having the first dopant. In one such embodiment, a layer doped wit

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Abstract

Apparatus and method for seasoning an idled deposition chamber prior to growing an epitaxial layer. A dopant containing source gas, such as a Mg-containing source gas, is introduced to an MOCVD chamber after the chamber has been idled and prior to the chamber growing a film containing the dopant on a substrate. In a multi-chambered deposition system, a non-p-type epitaxial layer of an LED film stack is grown over a substrate in a first deposition chamber while a seasoning process is executed in a second deposition chamber with a p-type dopant-containing source gas. Subsequent to the seasoning process, a p-type epitaxial layer of the LED film stack is grown on the substrate in the second deposition chamber with improved control of p-type dopant concentration in the p-type epitaxial layer.

Description

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Claims

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Application Information

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Owner APPLIED MATERIALS INC
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