Extruder screw for a multi-screw extruder for plastics extrusion

a multi-screw, extruder technology, applied in the direction of mixing, transportation and packaging, rotary stirring mixers, etc., can solve the problems of insufficient solids melting, accelerated plastic hydrolysis degradation, and disassembly and assembly of screw heads, so as to reduce the residence time, the torque to be transmitted is significantly higher, and the drive power is higher

Active Publication Date: 2020-09-10
GNEUSS GMBH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The invention is a multiscrew extruder that has a reduced residence time and allows for better temperature control and homogenization. The design includes an embedded metering zone and a multiscrew section with long flow channels and thin screw shafts for efficient melting and homogenization. The drive zone is located at the planetary screws, which allows for direct introduction of the required drive torque. The high torque requirements in the extruder are addressed by a design that allows for torsion of the thin screw shafts to be avoided and provides sufficient cooling capacity to avoid thermal damage. The extruder screw can also be designed with a mono-screw section for faster melting and subsequently fanned into individual strands across the taper section into the multiscrew section for better cooling capacity.

Problems solved by technology

The difficulty in using the well-known multiscrew extruder lies in optimizing the numerous operating parameters such as drive and melting performance, mass temperature and residence time in the metering zone.
An excessively high mass temperature can lead to disadvantageous changes in the plastic, whereas a low mass temperature leads to insufficient melting of the solids in the metering zone.
Although a long residence time promotes melting and homogenization, it accelerates the hydrolytic degradation of the plastic, which still contains moisture in this phase.
This optimization is particularly difficult if the solids comprise recycled goods and therefore have an inhomogeneous melting behavior.
In this case, it is possible that solid parts have not yet been sufficiently melted when they reach the multiscrew section.
Since the planetary screws in the multiscrew section are mounted floating in the plastic melt, any solid residues potentially carried along in the melt are pressed through the bearing points of the planetary screws and increase the wear of the planetary screws and bearings.

Method used

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Examples

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Embodiment Construction

[0026]FIG. 1 shows a section of an extruder screw 100 in perspective view, as far as essential for the invention. Plastic particles or plastic melt, respectively, are drawn in from the right in the position shown in FIG. 1 and discharged to the left.

[0027]Four function zones are provided across the length:[0028]A first longitudinal section after the intake, not visible here, forms the so-called metering zone 1, in which the plastic granulate is melted and homogenized.[0029]A degassing zone 2 follows. A suction device is provided on the extruder housing, which is also not shown here, so that volatile components can be extracted from the degassing zone 2.[0030]The melt melted in metering zone 1 and degassed in the subsequent degassing zone 2 must pass through a drive zone 3 and is compressed and discharged in a compression and / or discharge zone 4 behind it.

[0031]From a design point of view, the extruder screw 100 is essentially divided into three sections:[0032]a first mono-screw sect...

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Abstract

An extruder screw for a multi-screw extruder for plastics extrusion includes: a feeding and metering zone for melting and homogenizing the plastic and an evacuating zone for carrying away gaseous constituents and a compressing and / or discharging zone; a multi-screw section, which has a plurality of planetary screws, which lie open on the outer circumference of the extruder screw, at least over part of their length; and a driving zone, in which the planetary screws engage by way of a toothing in an external toothing on a central shaft or in an internal toothing in a stator ring or in the inner wall of an extruder bore of the multi-screw extruder. The feeding and metering zone extends into the multi-screw section, wherein the respective part of the planetary screws that is lying in the metering zone is at least partially enclosed.

Description

INTRODUCTION[0001]The invention relates to an extruder screw for a multiscrew extruder for plastics extrusion with the features of the preamble of claim 1.BACKGROUND[0002]Such a multiscrew extruder is used to obtain a homogeneous plastic melt from solid plastic particles, in particular polyester granulate, and is known from the applicant's patent documentation EP 1434680 B1. With this type of extruder, several planetary screws are provided in the degassing zone. The chamber volumes of the planetary screws in the area of the degassing zone are not completely filled during operation of the multiscrew extruder, so that a correspondingly large surface area of the plastic is formed, which facilitates degassing. Subsequently, the partial strands of the plastic melt are reunited in a discharge and / or compression zone and passed on, for example to a downstream melt pump.[0003]The difficulty in using the well-known multiscrew extruder lies in optimizing the numerous operating parameters such...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B01F7/14B01F7/08B01F27/75B29C48/38B29C48/395B29C48/425B29C48/44B29C48/76
CPCB01F2215/0049B01F7/088B01F7/082B01F7/14B29C48/387B29C48/425B29C48/435B29C48/766B29C48/365B29C48/44B29B7/845B29B7/485B29B7/489B29C48/00B01F27/75B01F27/722B01F27/726B01F2101/2805
Inventor GNEUSS, DANIELGNEUSS, DETLEFGNEUSS, STEPHEN
Owner GNEUSS GMBH
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