Composite core for the casting of engine head decks

a technology of engine head deck and composite core, which is applied in the direction of manufacturing tools, foundry patterns, moulding apparatus, etc., can solve the problems of failure to meet the more strict emission requirements of today, the cylinder bore surface of such engine blocks is too susceptible to wear, and the construction is considered too heavy, so as to reduce thermal hot spots and bore wall distortion, and the cooling of the cylinder wall is better and more uniform.

Inactive Publication Date: 2014-09-02
BRUNSWICK CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The invention relates to a type of engine with multiple banks of pistons inside it. Each bank has its own water jackets for efficient heat dissipation. These water jacks are surrounded by a header surface on the outside of the engine's housing. By allowing water to pass through these water jackets, the temperature can be controlled effectively without causing damage to the engine components. Overall, this design improves the performance and durability of the engine.

Problems solved by technology

The technical problem addressed in this patent text is how to improve the efficiency and accuracy of data processing by reducing errors or improving the quality of the processed data.

Method used

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  • Composite core for the casting of engine head decks
  • Composite core for the casting of engine head decks
  • Composite core for the casting of engine head decks

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Embodiment Construction

[0028]FIG. 1 demonstrates a closed deck engine block 2 for use in a high pressure die cast engine block assembly in accordance with the present invention. The engine block is high pressure die cast, preferably in accordance with the method for casting an engine block assembly having at least one cast in place cylinder bore in the engine block and a closed head deck surface described herein.

[0029]As shown in FIG. 1, the closed deck engine block 2 includes at least two cylinder bores 4 in the engine block. The cylinder bores may be cast in place and include a top surface 6 and an outer surface 8. As shown in FIGS. 3 and 4, the outer surface 8 further includes an upper outer surface 10 and a lower outer surface 12. The lower outer surface 12 of the cylinder bores 4 may further define at least one surface area 14 for interfacing with the engine block during casting to cast the at least two cylinder bores 4 in place in the engine block 2.

[0030]Referring now to FIGS. 1 and 2, the closed deck

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Abstract

A method for the high pressure die casting of an engine block assembly having at least one cast in place cylinder bore in the engine block and a closed head deck surface, and the resultant engine block are disclosed. This closed deck high pressure die cast engine block assembly will preferably have at least two cast in place cylinder bores in the engine block formed by using a composite core of salt core material supported by at least one cylinder bore to be cast in place. The cylinder bores have a lower outer surface preferably defining at least one surface area that interfaces with the engine block during casting such that the at least one cylinder is cast in place in the engine block. An engine block water jacket—as defined by the salt core portion of the composite core—will preferably provide an open passage between each cylinder bore such that water may flow around and entire outer circumference of the upper outer surface of the cylinder bores. This provides better and more uniform cylinder wall cooling, reducing thermal hot spotting and bore wall distortion.

Description

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Claims

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Application Information

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Owner BRUNSWICK CORPORATION
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