Autoclaved/steam cured brick prepared from industrial waste and preparation process thereof

A technology for industrial waste and preparation process, applied in the field of industrial waste recycling, can solve the problems of complex compound activator formula, complex additive types, and large use limitations, and achieves excellent performance, short production cycle, and economical Effect of processing fees

Active Publication Date: 2013-08-14
SHANDONG PINGAN CONSTR GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The Chinese invention patent with the application number 201010152472.0 discloses a method for producing concrete bricks by utilizing the residual slurry of pipe piles. The above-mentioned pipe pile residual slurry needs to be measured for density and fluidity during use, which has caused troubles such as long manufacturing cycle and increased cost for production
[0006] The Chinese invention patent with the patent number 00113848.0 discloses a composite activator made of light water glass, burnt gypsum, burnt lime and sodium sulfate, which ca

Method used

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Examples

Experimental program
Comparison scheme
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Example Embodiment

[0028] Example 1

[0029] An autoclaved / steam-cured brick prepared from industrial waste, the weight ratio of the raw materials used is as follows:

[0030] Waste cement slurry 15%, slag 35%, medium sand 30%, crushed stone 20%,

[0031] The waste cement slurry and slag are collected from the pipe pile production workshop and the boiler room and transported to the steam-cured brick production workshop. The waste cement slurry is the waste liquid thrown out during the high-speed centrifugal molding process when the prestressed concrete pipe pile is produced, and the slag is coal. Combustion solid residue, slag after drying treatment, crushed to a particle diameter of 1-5mm, add 0.2wt% of activator, the activator is sodium silicate, sodium sulfate and calcium formate mixed in a weight ratio of 1:1:0.5.

[0032] Medium sand is sand with a fineness modulus of 2.3-3.0;

[0033] The maximum particle size of the crushed stone is not more than 10mm.

[0034] The preparation process of autoclaved

Example Embodiment

[0038] Example 2

[0039] An autoclaved / steam-cured brick prepared from industrial waste is characterized by the weight ratio of raw materials used as follows:

[0040] 25% waste cement slurry, 60% slag, 10% medium sand, 5% crushed stone,

[0041] The waste cement slurry and slag are collected from the pipe pile production workshop and the boiler room and transported to the steam-cured brick production workshop. After drying, the slag is crushed to a particle diameter of 1-5mm. Medium sand is used for sand and crushed stone is used for gravel. The maximum particle size of the crushed stone is not more than 15mm. Among them, the waste cement slurry is the waste liquid thrown out during the high-speed centrifugal molding process in the production of prestressed concrete pipe piles; the slag is the solid residue from coal combustion, with a particle size of 1-5 mm, which contains 0.5wt% of activator, activator It is obtained by mixing sodium silicate, sodium sulfate and calcium formate

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Abstract

The invention relates to an autoclaved/steam cured brick prepared from industrial waste, which relates to the technical field of recovery and utilization of industrial waste. Raw materials for the brick comprises, by weight, 15 to 25% of waste cement mortar, 40 to 60% of slag, 10 to 30% of medium sand and 5 to 20% of broken stone, wherein, the slag contains 0.2 to 0.5 wt % of an exciting agent, in which the weight ratio of sodium silicate to sodium sulfate to sodium formate is 1:1:0.5. A preparation process comprises the following steps: stirring of the raw materials; pressing and molding, wherein, pressure for molding is 8 to 10 MPa, and time for molding is 25 to 30 s; maintaining with steam. The invention has the following advantages: the preparation process is simple, a production period is short, treatment cost is saved, pollution of waste to environment is avoided, and cost for making bricks is reduced; the exciting agent is added, a formula for the exciting agent is simple, the exciting agent can play a role in excitation and gelatinization and has no specific requirements for density and fluidity of waste cement mortar, process procedures are reduced, and all the propertiesof the prepared autoclaved/steam cured brick are excellent.

Description

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Claims

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Application Information

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Owner SHANDONG PINGAN CONSTR GROUP
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