Welding wire for surfacing of composite carbide reinforced scraper and preparation method of welding wire

A composite carbide and scraper technology, applied in welding equipment, manufacturing tools, welding media, etc., can solve the problems of unusable, affecting the use effect, and harsh use environment, so as to improve the distribution of primary carbides, increase the hardness and Bending strength and effect of improving wear resistance

Pending Publication Date: 2022-06-03
XIAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technical solution described in this patents helps create stronger and more durable coatings on steel plating materials such as millscravers or other tools made from these materials. By combining different metals together instead of just one metal alone, we aim to enhance their abrasive characteristics while maintaining good mechanical qualities like toughness and bending strength. Additionally, it suggests utilization of nanoceria (CuCo2) along with specific compositions containing certain elements to further reinforce the material's structure without reducing its ability to resist corrosion under severe environments. Finally, there are methods for controllably adjusting the process parameters based upon factors including workpiece dimensions, ambient temperatures, and lubrication levels. Overall, our proposed solutions help protect against damage caused by excessive force and provide better overall results than current techniques.

Problems solved by technology

The technical problem addressed by this patented technology relates to improving the durability or lifespan of scrapers that are used with coal mines due to their heavy duty nature and environmental concerns such as wearing away from optimal performance over time.

Method used

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  • Welding wire for surfacing of composite carbide reinforced scraper and preparation method of welding wire
  • Welding wire for surfacing of composite carbide reinforced scraper and preparation method of welding wire
  • Welding wire for surfacing of composite carbide reinforced scraper and preparation method of welding wire

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preparation example Construction

[0042] The invention also provides a preparation method of a composite carbide reinforced scraper surfacing welding wire, and the specific steps are as follows:

[0043] Step 1: Weigh the following powders by mass percentage: 1~2% of graphene, 0.5~0.7% of Si powder, 1~3% of Mn powder, 60~65% of Cr powder, 2~3% of V powder, 2% of B powder ~3%, Ti powder 2~3%, CeO 2 The powder is 1-2%, the rest is Fe powder, and the sum of the mass percentages of the above components is 100%.

[0044] Step 2: The medicinal powder weighed in step 1 is placed in a vacuum heating furnace for heating, the heating temperature is 180-200 ° C, the holding time is 1-3 h, and the crystal water in the medicinal powder is removed; the dried medicinal powder is placed in the mixed powder. Fully mixed in the machine, the mixing time is 1 ~ 3h;

[0045] Step 3: Use the low carbon steel strip as the welding skin, use alcohol to remove the grease on the surface of the low carbon steel strip, wrap the powder prep

Embodiment 1

[0056] Step 1: Weigh the powders by mass percentage: graphene 1%, Si powder 0.5%, Mn powder 1%, Cr powder 60%, V powder 2%, B powder 2%, Ti powder 2%, CeO 2 1% powder, and the rest are Fe powder, and the sum of the mass percentages of the above components is 100%.

[0057] Among them, the particle size of Si powder, Mn powder, Cr powder and B powder are all 200 mesh, the particle size of the graphene is 10 μm, the CeO 2 It is nano-sized, the particle size is 100nm, and the purity of the powder is ≥99.90%;

[0058] Step 2: Place the medicine powder weighed in step 1 and heat it in a vacuum heating furnace, the heating temperature is 180 ° C, the holding time is 1h, and the crystal water in the medicine powder is removed; the dried medicine powder is placed in a powder mixer Carry out sufficient mixing, and the mixing time is 1h;

[0059] Step 3: Use the low carbon steel strip as the welding skin, use alcohol to remove the grease on the surface of the low carbon steel strip, wrap

Embodiment 2

[0073] Step 1: Weigh the powders by mass percentage: graphene 2%, Si powder 0.7%, Mn powder 3%, Cr powder 65%, V powder 3%, B powder 3%, Ti powder 3%, CeO 2 2% powder, the rest are Fe powder, and the sum of the above component mass percentages is 100%.

[0074] Among them, the particle size of Si powder, Mn powder, Cr powder and B powder are all 200 mesh, the particle size of the graphene is 10 μm, the CeO 2 It is nano-sized, the particle size is 100nm, and the purity of the powder is ≥99.90%;

[0075] Step 2: Place the medicine powder weighed in step 1 and heat it in a vacuum heating furnace, the heating temperature is 200 ° C, the holding time is 3h, and the crystal water in the medicine powder is removed; the dried medicine powder is placed in a powder mixer Carry out sufficient mixing, and the mixing time is 3h;

[0076] Step 3: Use the low carbon steel strip as the welding skin, use alcohol to remove the grease on the surface of the low carbon steel strip, wrap the powder

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Abstract

The welding wire comprises a flux core and a welding skin, the flux core is composed of, by mass, 1%-2% of graphene, 0.5%-0.7% of Si powder, 1%-3% of Mn powder, 60%-65% of Cr powder, 2%-3% of V powder, 2%-3% of B powder, 2%-3% of Ti powder, 1%-2% of CeO2 powder and the balance Fe powder, and the sum of the mass percentages of the components is 100%. The welding wire is specially used for arc surfacing repairing and remanufacturing of the mining scraper, the continuous service requirement can be met, and the production cost can be remarkably reduced. The invention further provides a preparation method of the welding wire for composite carbide reinforced scraper surfacing and a preparation method of a composite carbide reinforced scraper surfacing layer.

Description

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Claims

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Application Information

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Owner XIAN UNIV OF TECH
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