Preparation of the high-performance porcelain heating parts with automatic temperature-control

A ceramic heating, high-performance technology, used in heating elements, heating element materials, ohmic resistance heating components, etc., can solve the problems of inability to perform automatic temperature control, limited application occasions, short service life, etc., and achieve a high qualified rate of finished products. , Environmental pollution-free, low production costs

Inactive Publication Date: 2007-07-11
范新宽
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The heating elements currently used generally include heating elements such as microwave heating, direct heating of exposed resistance wires, and direct heating of natural gas. The shortcomings mainly include short service life, inability to automatically control temperature, limited application occasions, and high energy consumption.

Method used

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  • Preparation of the high-performance porcelain heating parts with automatic temperature-control

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0010] Example 1, as shown in Figures 1 and 2, its formula is 66% of high-purity, ultra-fine aluminum nitride powder with an average particle size of less than 0.5 microns, an oxygen content of less than 0.84%, and an aluminum nitride content greater than 99%, adding 25% nano-nitrogen Aluminum powder and additive 5% YF 3 , 4% CaF 2 ; After 60 hours of ball milling the raw material nitrogen protection cylinder, the mill was passed through a 60-mesh sieve, wherein the material of the ball mill tank was polyurethane, and the grinding balls were zirconia balls, material: ball = 1: 3, and 0.2% oleic acid was added before ball milling; sieve Add 0.35% PVA and 0.25% emulsified paraffin to the material, mix and granulate under nitrogen protection; 220-250 Mf high pressure molding and insert heating resistance molybdenum wire (4) in the middle of the powder, keep warm at 1880°C for 6 hours under high temperature flowing nitrogen atmosphere protection Sintered into an electric heating ...

example 2

[0011] Example two, as shown in Figures 1 and 2, its formula is 76.2% of high-purity, ultra-fine aluminum nitride powder with an average particle size of less than 0.5 microns, an oxygen content of less than 0.84%, and an aluminum nitride content greater than 99%, adding 20% ​​nano-nitrogen Aluminum powder and additive 3.8% Y 2 o 3 ; After 60 hours of ball milling the raw material nitrogen protection cylinder, the mill was passed through a 60-mesh sieve, wherein the material of the ball mill tank was polyurethane, and the grinding balls were zirconia balls, material: ball = 1: 3, and 0.2% oleic acid was added before ball milling; sieve Add 0.30% PVA and 0.20% emulsified paraffin to the material, mix and granulate under nitrogen protection; 220-250 Mf high pressure molding and insert heating resistance tungsten wire (4) in the middle of the powder, keep warm at 1850°C for 4.5 hours under high temperature flowing nitrogen atmosphere protection Hot pressing and sintering into an...

example 3

[0012] Example three, as shown in Figures 1 and 2, its formula is 70% of high-purity, ultra-fine aluminum nitride powder with an average particle size less than 0.5 micron, oxygen content less than 0.84%, and aluminum nitride content greater than 99%, adding 25% nano-nitrogen Aluminum powder and additive 3% Y 2 o 3 , 2% CaF 2 ; After 60 hours of ball milling the raw material nitrogen protection cylinder, the mill was passed through a 60-mesh sieve, wherein the material of the ball mill tank was polyurethane, and the grinding balls were zirconia balls, material: ball = 1: 3, and 0.2% oleic acid was added before ball milling; sieve Add 0.30% PVA and 0.20% emulsified paraffin to the material, mix and granulate under nitrogen protection; 220-250 Mf high pressure molding and insert heating resistance molybdenum wire (4) in the middle of the powder, keep warm at 1850 ° C for 6 hours and protect under high temperature flowing nitrogen atmosphere Hot pressing and sintering into an e...

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Abstract

This invention discloses one automatic temperature control high property ceramics heating element process method, which comprises the following steps: using purified and super thin aluminum powder as base and adding part of nanometer ALN powder and small adhesive agent to protect roller cylinder grinding of nitrogen gas and girding the ceramics crump on its surface to make the work surface roughness for 0.1 to 0.2 micrometer; matching the processed ceramics crump and metal cover; then connecting resistance Wu wires and molybdenum filament with power and automatic temperature control device.

Description

1. Technical field [0001] The invention relates to the preparation of a high-performance ceramic heating element with automatic temperature control, belonging to the field of special ceramics. 2. Background technology [0002] Heating elements are the "heart" of heating devices widely used in industry and daily life. The heating elements currently used generally include heating elements such as microwave heating, direct heating of exposed resistance wires, and direct heating of natural gas. The shortcomings mainly include short service life, inability to perform automatic temperature control, limited application occasions, and high energy consumption. 3. Contents of the invention [0003] The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a preparation of a high-performance ceramic heating element with automatic temperature control and wide application range, which has simple process, low production cost and wide application ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05B3/18H05B3/06
Inventor 范新宽
Owner 范新宽
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