Gear chamber cover and preparation method thereof

A technology of gear chamber cover and weight percentage, applied in the field of auto parts, can solve the problem of short service life of the gear chamber cover, and achieve the effects of improving strength, saving costs and long service life

Inactive Publication Date: 2014-11-26
QUANJIAO RUIHE POWER MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology helps improve the design of gears used inside vehicles by distributing different components more evenly throughout them while also reducing costs associated with manufacturing these parts without compromising their durability or performance. It involves making use of common scrapped metal material such as scraping brushes made from various types of plates that are reused instead of disposable ones like those commonly available today. Additionally, it suggests using special alloys called gray cast irons which can be easily recovered after being worn out over many years. These new alloy compositions help make better quality gears last longer than traditional methods due to less expensive raw materials needed during casting processes.

Problems solved by technology

This patented technical problem addressed in this patents relates to improving the design and performance of reducing units used with internal combustion engines (engine). Specifically, it addresses how well these components operate properly during different stages of their lifecycle.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A gear chamber cover, comprising the following chemical composition in weight percentage: C3.6%, Si1.75%, Mn0.5%, S0.03%, P0.5%, and the balance is iron.

[0021] The preparation method of the gear chamber cover includes the following sequential steps:

[0022] (1) use water glass, red clay and sandy soil to prepare sand mold;

[0023] (2) Ironmaking: Add clean and dry ordinary steel scrap, pig iron, and carbon-increasing waste electrodes into the furnace, heat and melt, raise the temperature to 1550°C, and add preheated ferromanganese and ferrosilicon 10 minutes before tapping Carry out precipitation deoxidation and adjust the composition;

[0024] (3) Casting molding: Slag removal is performed on the molten iron once, and then the molten iron is poured into the ingot mold. The pouring temperature of the molten steel is 1350°C. The pouring is first slow, medium fast, and then fine;

[0025] (4) Mold removal and sand cleaning: open the mold after cooling for 6 hours, sep

Embodiment 2

[0028] A gear chamber cover, comprising the following chemical composition by weight percentage: C3.8%, Si1.9%, Mn00.6%, S0.05%, P0.10%, and the balance is iron.

[0029] The preparation method of the gear chamber cover includes the following sequential steps:

[0030] (1) use water glass, red clay and sandy soil to prepare sand mold;

[0031] (2) Ironmaking: Add clean and dry ordinary steel scrap, pig iron, and carbon-increasing waste electrodes into the furnace, heat and melt, raise the temperature to 1500°C, and add preheated ferromanganese and ferrosilicon 10 minutes before tapping Carry out precipitation deoxidation and adjust the composition;

[0032] (3) Casting molding: Slag removal is performed on the molten iron once, and then the molten iron is poured into the ingot mold. The pouring temperature of the molten steel is 1300°C, and the pouring is first slow, medium fast, and then fine;

[0033] (4) Mold removal and sand cleaning: open the mold after cooling for 3 hours

Embodiment 3

[0036] A gear chamber cover comprises the following chemical components in weight percentage: C3.5%, Si1.6%, Mn0.1%, and the balance is iron.

[0037] The preparation method of the gear chamber cover includes the following sequential steps:

[0038] (1) use water glass, red clay and sandy soil to prepare sand mold;

[0039] (2) Ironmaking: Add clean and dry ordinary steel scrap, pig iron, and carbon-increasing waste electrodes into the furnace, heat and melt, raise the temperature to 1530°C, and add preheated ferromanganese and ferrosilicon 10 minutes before tapping Carry out precipitation deoxidation and adjust the composition;

[0040] (3) Casting molding: Slag removal is performed on the molten iron once, and then the molten iron is poured into the ingot mold. The pouring temperature of the molten steel is 1330°C. The pouring is first slow, medium fast, and then fine;

[0041] (4) Mold removal and sand cleaning: open the mold after cooling for 4 hours, separate and finely gr

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PUM

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Abstract

The invention relates to the technical field of automobile parts, and discloses a gear chamber cover and a preparation method thereof. The gear chamber cover comprises the following chemical components in percentage by weight: 3.5-3.8% of C, 1.6-1.9% of Si, 0.1-0.6% of Mn, at most 0.05% of S, at most 0.10% of P and the balance of iron. By reasonably improving the component proportion of the gear chamber cover and using the reasonable production method, the strength, toughness and wear resistance of the gear chamber cover are enhanced, thereby satisfying the demands; by using common scrap steel, pig iron, waste electrodes for carburization as the raw materials, the method saves the cost, and especially recycles the casting sand to reduce waste, so that the produced gear chamber cover has long service life.

Description

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Claims

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Application Information

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Owner QUANJIAO RUIHE POWER MACHINERY
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