Solution preparation method for producing electrolytic manganese or manganese dioxide from low-grade manganese oxide ores

A technology of manganese oxide ore and manganese dioxide, which is applied in the field of manganese mineral smelting, can solve the problems of slow leaching speed, system acid expansion, acid expansion, etc., and achieve the effects of acid balance, reduced acid consumption, and low cost

Active Publication Date: 2015-07-08
BEIJING GENERAL RES INST OF MINING & METALLURGY
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Problems solved by technology

Among them, the two-mine method using pyrite as a reducing agent is the most widely used wet method in industry, but due to the poor reductive activity of pyrite under normal pressure conditions, the leaching speed of manganese oxide ore is slow, the leaching temperature is high, and the leaching rate is low. Low, and a large amount of waste residue is likely to cause environmental pollution
In recent years, the technology of directly reducing and leaching manganese oxide ore with sulfur dioxide to produce electrolytic manganese or manganese sulfate has been applied, but because there will be side reactions in the process of reducing and leaching sulfur dioxide to produce manganese dithionate, which will affect the quality of electrolytic manganese, manganese sulfate and other products, as well as sulfur dioxide.

Method used

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  • Solution preparation method for producing electrolytic manganese or manganese dioxide from low-grade manganese oxide ores

Examples

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Effect test

Embodiment 1

[0036] Take 100g of manganese oxide ore powder with a manganese content of 25% and mix it with electrolytic manganese anolyte, leaching at 50°C for 1 hour, and filter to obtain presoak solution and presoak slag with 15% water content; Add lignite powder and mix well, then add 35g of concentrated sulfuric acid with a concentration of 95% and mix well, react with self-heating to a maximum temperature of 250°C and then mature for 2 hours, then use the above presoaking liquid to leach the cured material, the leaching temperature is 95°C, The leaching time is 60min, and the manganese leaching rate is 98.5%. The leached ore pulp is oxidized with manganese oxide ore powder, and rhodochrosite powder is used as a neutralizing agent to carry out oxidation neutralization and iron removal, after oxidation and neutralization, use a vulcanizing agent to remove heavy metal ions in the manganese sulfate solution, and then add an appropriate amount of electrolytic additives After the manganese me

Embodiment 2

[0038] Take 100g of manganese oxide ore powder with a manganese content of 15% and mix it with the electrolytic manganese anolyte, leaching at 90°C for 2 hours, and filter to obtain a presoak solution and a prepreg slag with a water content of 10%; Add bituminous coal powder and mix well, then add 30g of concentrated sulfuric acid with a concentration of 95% and mix well, react with self-heating to a maximum temperature of 150°C, and then mature for 2 hours, then use the above presoaking liquid to leaching the matured material, the leaching temperature is 30°C , leaching time 1h, manganese leaching rate 95.5%. The leached ore pulp is oxidized with manganese oxide ore powder, and rhodochrosite powder is used as a neutralizing agent to carry out oxidation neutralization and iron removal, after oxidation and neutralization, use a vulcanizing agent to remove heavy metal ions in the manganese sulfate solution, and then add an appropriate amount of electrolytic additives After the mang

Embodiment 3

[0040] Take 100g of manganese oxide ore powder with a manganese content of 25% and mix it with the electrolytic manganese dioxide anolyte, leaching for 1 hour at 50°C, and filter to obtain the presoak solution and prepreg slag with a water content of 15%; Add lignite powder at 5% and mix well, then add 35g of concentrated sulfuric acid with a concentration of 95% and mix well, react with self-heating to a maximum temperature of 250°C and then mature for 2 hours, then use the above presoaking liquid to leach the cured material at a temperature of 95 ℃, the leaching time is 60min, and the manganese leaching rate is 98.5%. The leached ore pulp is oxidized with manganese oxide ore powder, and rhodochrosite powder is used as a neutralizing agent to carry out oxidation neutralization and iron removal, after oxidation and neutralization, use a vulcanizing agent to remove heavy metal ions in the manganese sulfate solution, and then add an appropriate amount of electrolytic additives Afte

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Abstract

The invention discloses a solution preparation method for producing electrolytic manganese or manganese dioxide from low-grade manganese oxide ores. The solution preparation method comprises the following steps: pre-soaking low-grade manganese oxide ore powder in anode liquor discharged by an electrolytic system, removing non-manganese acid consumption substances such as iron, aluminum, calcium and magnesium, and filtering to obtain pre-soaking liquor and pre-soaking residues; uniformly mixing the pre-soaking residues and a carbon reducing agent such as pulverized coal, adding concentrated sulfuric acid, uniformly mixing to obtain mixed material; controlling initial sulfur acid concentration in the mixed materials to be higher than or equal to 70%, and automatically heating mixed material through reaction heat so that the mixed material is reduced and cured; mixing and leaching the cured material with the pre-soaking liquor, oxidizing and neutralizing soaked ore pulp, purifying and removing impurities; mixing a manganese sulfate solution obtained by filtering with an appropriate amount of an electrolysis additive, and performing electrolysis to produce metal manganese or manganese dioxide. According to the solution preparation method, since carbon reducing agents such as cheap and easily available coal powder are utilized for directly reducing manganese oxide ores at a low temperature, the energy consumption is low, the cost is low, and a smoke gas pollution problem is avoided; anode liquor is used for pre-soaking and removing non-manganese acid consumption substances such as iron, aluminum, calcium and magnesium, so that the acid balance of system is realized and the acid consumption is reduced.

Description

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Claims

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Application Information

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Owner BEIJING GENERAL RES INST OF MINING & METALLURGY
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