Method for preparing CPVC resin filling agent by adopting ardealite

A technology of CPVC resin and phosphogypsum, which is applied in the field of preparing CPVC resin fillers, and achieves the effects of obvious economical practicability, cost reduction and treatment cost reduction

Inactive Publication Date: 2016-02-17
GUIZHOU KAILIN GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology describes how different types of materials like talc powder, silica gel, zinc oxide, aluminum flake, titanium dioxane, lithocyanuronbile salt, polyvinyl chloridene) were added together during manufacturing processes to make plastic pipes with improved properties. These improvements resulted in better quality control over these polymers when compared to traditional methods based solely on mineral oil bases. Additionally, this process helps recycle PCP disposal slags without causing harming ecologically sensitive areas around industrial sites. Overall, this method provides technical benefits including increased efficiency, reduced use of environmentally friendly chemical solvents, reduction of energy consumption required due to lower heat generation rates, stabilized finishings, less expensive raw ingredients, enhanced compatibility with common fillers made of petrochemistry components, and potential reuse of waste generated by industries while minimizing environmental concerns associated therewith.

Problems solved by technology

The patented method described by this patents relates to improving the efficiency of processing or disposing excessive amounts of phoshorgyllite during production processes that use plasterboard panels made from calcium sulfate dihydrate. This can lead to environmental concerns due to its high content of heavy metals like chromium and arsenic. Current methods involve incinerating these wastes with expensive equipment before they are disposed offsite.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The impurity removal treatment is carried out on the phosphogypsum, and the weight percentage of impurities contained in the phosphogypsum is controlled to 4%. React phosphogypsum with excess sodium carbonate, filter, wash and dry to obtain calcium carbonate. Calcium carbonate, the by-product potato dregs obtained after starch extraction from potatoes, α-amylase, and okara obtained from the production of soybean milk are placed in a fermentation container at a mass ratio of 0.3:2:0.02:1, and lactic acid bacteria are added to the fermentation container, and stirred evenly , anaerobic fermentation at 38°C for 40 hours, and lactic acid was obtained after separation and purification; the number of live lactic acid bacteria contained 4 million per gram of potato dregs; in terms of mass fraction, the starch content of potato dregs was 33%; On a fractional basis, okara contains 15% protein. Mix the obtained lactic acid and stearic acid in a molar ratio of 1:2 and put them into a

Embodiment 2

[0027] Perform impurity removal treatment on the phosphogypsum, and control the weight percentage of impurities contained in the phosphogypsum to 3%. React phosphogypsum with excess sodium carbonate, filter, wash and dry to obtain calcium carbonate. Calcium carbonate, the by-product potato dregs after starch extraction from potatoes, α-amylase, and the bean dregs obtained from producing tofu are placed in a fermentation container in a mass ratio of 0.4:2.5:0.025:1.5, and lactic acid bacteria are added to the fermentation container, and stirred evenly. Anaerobic fermentation at 40°C for 32 hours, separation and purification to obtain lactic acid; the number of viable lactic acid bacteria per gram of potato residue is 4.5 million; in terms of mass fraction, the starch content of potato residue is 37%; Calculated, okara contains 16% protein. Mix the obtained lactic acid and stearic acid in a molar ratio of 1:2.5 and put them into a three-neck bottle with a stirrer, add hardened oil

Embodiment 3

[0029] The impurity removal treatment is carried out on the phosphogypsum, and the weight percentage of impurities contained in the phosphogypsum is controlled to 2%. React phosphogypsum with excess sodium carbonate, filter, wash and dry to obtain calcium carbonate. Calcium carbonate, the by-product potato dregs after starch extraction from potatoes, α-amylase, and the bean dregs obtained from producing tofu are placed in a fermentation container in a mass ratio of 0.5:3:0.03:2, and lactic acid bacteria are added to the fermentation container, and stirred evenly. Anaerobic fermentation at 45°C for 20 hours, separation and purification to obtain lactic acid; the number of viable lactic acid bacteria per gram of potato residue is 5 million; in terms of mass fraction, the sugar content of potato residue and α-amylase is 40 %; In terms of mass fraction, okara contains 22% protein. Mix the obtained lactic acid and stearic acid in a molar ratio of 1:3 and put them into a three-necked

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PUM

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Abstract

The invention relates to a method for preparing a CPVC resin filling agent by adopting ardealite, and in particular to a method for preparing the CPVC resin filling agent from ardealite serving as a raw material. The method for preparing the CPVC resin filling agent by adopting the ardealite comprises the following steps: reacting the ardealite subjected to impurity removal with sodium carbonate, and obtaining calcium carbonate; performing anaerobic fermentation on the obtained calcium carbonate, potato pulp, alpha-amylase and soybean dregs under the action of lactic acid bacteria to obtain lactic acid; performing an esterization reaction on the obtained lactic acid and stearic acid under the action of protection gas, performing a neutralization reaction on stearic acid lactyl acid obtained by the esterization reaction and a sodium carbonate and calcium carbonate mixture, and preparing sodium stearyl lactate and calcium stearyl lactate; preparing CPVC resin from a mixture of the sodium stearyl lactate and the calcium stearyl lactate, which serves as a filling agent.

Description

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Claims

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Application Information

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Owner GUIZHOU KAILIN GRP CO LTD
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