Online cylinder crimping apparatus and method

A technology of cylinder and crimping dies, which is applied in the direction of connection and connection through deformation, so as to reduce the damage of terminals by pulling, reduce self-engineering defects, and improve production efficiency.

Pending Publication Date: 2017-11-28
湖北正奥汽车附件集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This technology allows for better control over how much electrical power flows through each part of an electric system's wire bundle. It also helps reduce damage caused by excessive voltage or currents when they are being used outside their normal range. Additionally, this technology makes it easier to insert branches into specific parts within the same space without causing problems like shorted out connections between different components.

Problems solved by technology

The technical problem addressed by this patented technology relates to improving the durability and reliance on high-strength materials during manufacturing processes such as metal forming operations or other industrial applications where it can be difficult for workers to pull damage from sharp ends caused by heavy loads being applied over long periods of time due to poor maintenance conditions.

Method used

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  • Online cylinder crimping apparatus and method
  • Online cylinder crimping apparatus and method
  • Online cylinder crimping apparatus and method

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Embodiment Construction

[0012] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0013] Such as figure 2 As shown, blanking - crimping - super welding / heat shrinking (all concentrated) - pre-installed head (concentrated) - assembly line - electric inspection - packaging. The 54 branch lines of the existing 0100 ground wires are combined through 12 super-soldering points. The single-match structure is complex and the welding efficiency is low. During the logistics turnover process, it is easy to cause the terminals to pull each other, damage the terminals, scratch the wire skin, and wire the assembly line. And the insertion efficiency is low, and the self-engineering defect is high.

[0014] Such as figure 1 As shown, blanking - crimping - super welding / heat shrinking (partial) - [pre-installed head (line side), online cylinder crimping (partial branch line), assembly line] - 5 electric inspection - 6 packaging

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PUM

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Abstract

The invention discloses an online cylinder crimping apparatus and method. The online cylinder crimping apparatus comprises a vehicle body wiring harness, a tool plate, an assembly line, a hydraulic gun, a hydraulic pipe, a steel wire rope suspension hoist, an electric wire, a cylinder and a crimping die; the vehicle body wiring harness is arranged on the tool plate; the tool plate is fixed on the assembly line for rotation; the electric wire is combined into one beam and then is penetrated in the cylinder; the hydraulic gun is suspended on an assembly line bracket through the steel wire rope suspension hoist, and the cylinder is placed in the crimping die; and the steel wire rope suspension hoist passes through the hydraulic pipe and the assembly line. A branch with relatively more vehicle body wiring harness single distribution points is analyzed, and the main line and single distribution points and design distribution of the cylinder crimping point are determined; next, the corresponding cylinder model and crimping die are selected; and next, a workshop performs based on the technological requirement according to a new technological flow manufacturing process.

Description

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Claims

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Application Information

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Owner 湖北正奥汽车附件集团有限公司
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