Preparation method for color film

A color film and base film technology, applied in the field of diamond-like film preparation, can solve the problems of low color film, easy scratching or damage, affecting the lasting aesthetic effect of product appearance, etc., and achieve the effect of rich and changeable colors

Active Publication Date: 2018-02-02
深圳市科益实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented method makes it possible for an anti-scratch coating (AC) material that prevents damage caused during handling or use without affecting its appearance when used with products like foodstuffs. It uses tiny layers made from diamonds called graphite flakes attached onto various surfaces such as plastic films. These coatings have excellent durability against wear but they don't allow sunlight through while still providing high transmission rates at all wavelengths needed. They are useful for applications ranging from packaging materials to machine tools manufacturing industries where their properties must last longer than what was previously expected due to environmental factors.

Problems solved by technology

This patented technical problem addressed in this patents relates to improving both opaque properties for certain types of materials such as dialkylammonium dichloride salt hydrate films with specific structures called diamond like carbon layers that are highly resistant towards water compared to other forms of these compounds. Additionally, combining them together may provide more flexibility when designing products containing different colored components.

Method used

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  • Preparation method for color film
  • Preparation method for color film
  • Preparation method for color film

Examples

Experimental program
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Embodiment 1

[0019] The present embodiment provides a kind of preparation method of hydrophilic diamond-like carbon film, comprises the following steps:

[0020] The prepared aluminum substrate is placed in a reaction chamber, and a mixed gas of methane, hydrogen and oxygen is introduced into the reaction chamber according to a volume flow ratio of 3:100:1. Preferably, in this embodiment, the standard gas flow rates for controlling methane, hydrogen and oxygen are respectively: 12 sccm for methane, 400 sccm for hydrogen, and 4 sccm for oxygen. Further, control the reaction conditions: select a solid microwave source with a microwave frequency of 915MHz, a temperature of 400°C, a microwave power of 1.5kw-2.5kw, and an air pressure of 20-30mbar to form a hydrophilic diamond-like carbon film on the surface of the aluminum substrate. Specifically, the coating speed is preferably 45-60 minutes to deposit 1 μm to form a hydrophilic diamond-like carbon film with a thickness close to 5 μm (maximum th

Embodiment 2

[0023] The present embodiment provides a method for preparing a hydrophobic diamond-like carbon film, comprising the steps of:

[0024] The prepared aluminum substrate is placed in a reaction chamber, and a mixed gas of methane, hydrogen and oxygen is introduced into the reaction chamber according to a volume flow ratio of 3:100:1. Preferably, in this embodiment, the standard gas flow rates for controlling methane, hydrogen and oxygen are respectively: 12 sccm for methane, 400 sccm for hydrogen, and 4 sccm for oxygen. Further, control the reaction conditions: choose a high-power solid microwave source with a microwave frequency of 915MHz, a temperature of 400°C, a power of 3kw-4kw, and an air pressure of 35-45mbar to form a hydrophobic diamond-like carbon film on the surface of the aluminum substrate. Specifically, the coating speed is preferably 45-60 minutes to deposit 1 μm, forming a hydrophobic diamond-like carbon film with a thickness close to 5 μm (the maximum thickness is

Embodiment 3

[0027] This embodiment introduces a color film and its preparation method.

[0028] Such as Figure 4 As shown, the color film 101 of this embodiment includes: an aluminum substrate 102 , a base film 103 , and a protective layer 104 are sequentially arranged from bottom to top. Wherein, the material of the aluminum substrate 102 can be, for example, metal aluminum or aluminum alloy. The base film 103 can be a color coating film with various colors on the market.

[0029] Preferably, the protective layer 104 is made of a hydrophilic or hydrophobic diamond-like carbon film, and its thickness is not greater than 5 μm. In order to improve the adhesion of the diamond-like carbon film to the base film, a bonding layer 105 is also included between the protective layer 104 and the base film 103. In this embodiment, the material of the bonding layer 105 can be, for example, nano-silica-epoxy resin, Silicone resin, the thickness is about 0.5 ~ 2μm.

[0030] The preparation method of th

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Abstract

The invention relates to the technical field of new materials, and particularly relates to a color film. A preparation method comprises the following steps: providing an aluminium substrate; forming alayer of base film on the surface of the aluminium substrate by means of anode oxidation coloring; and charging the mixed gas of methane, hydrogen and oxygen into a reaction cavity by means of microwave plasma chemical vapor deposition, selecting a solid microwave source with a microwave frequency of 915MHz, setting a temperature to be 400 DEG C, setting a microwave power to be 1.5kw-4kw, settingan atmospheric pressure to be 20-45mbar, and forming a diamond-like carbon film on the surface of the base film as a protection layer. According to the color film disclosed by the invention, the hardness of the color film is increased and the durability of the color film is improved through forming the hydrophilic/ hydrophobic diamond-like carbon film on the existing color film, and the color film is high in applicability.

Description

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Claims

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Application Information

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Owner 深圳市科益实业有限公司
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