Dyeing and finishing long vehicle finishing method of bio-enzyme treatment

A processing method and bio-enzyme technology, applied in the field of textile printing and dyeing, can solve problems such as limited cloth capacity, unstable color or other quality, and low production efficiency, so as to avoid quality differences, higher production efficiency and fabric quality, and higher production efficiency. high efficiency effect

Active Publication Date: 2020-07-10
鲁丰织染有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for efficient manufacturing of dyed and finished products on longer vehicles like lorries that are more costly than they were previously possible due to their large size. It also helps improve productivity without sacrificing quality control during these processes. Additionally, it simplifies the process and reduces costs compared to current methods such as chemical pretreatment followed by water rinses. Overall, this innovation provides technical benefits to both producers and consumers alike.

Problems solved by technology

The technical problem addressed in this patented technology relating to bio-oil finishings involves limiting their ability to process larger orders at once without sacrificing quality control during manufacturing processes. This limits productivity while also requiring expensive equipment such as an AirFlow Machine (AFM) or Excess Water Washer(EW).

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The specifications of processed fabrics are:

[0027] CM40*SPANDEX30(40D)*217*106*50 / 52, pattern: 4 / 1 satin.

[0028] The dyeing and finishing long car processing method of biological enzyme treatment described in the present embodiment 1 is made up of following operations:

[0029] (1) Padding and fluffing agent for tenter: speed of 50m / min, 2 dips and 2 rollings, temperature of drying room 150°C, padding rate of 70%, padding fluffing agent 9440: 40g / L, drop 139cm.

[0030] (2) Sanding: the vehicle speed is 10m / min, the speed of the sanding roller is 185r / min, the tension is 3bar, and the speed of the large cylinder is 80r / min.

[0031] (3) Stenter padding and polishing enzyme: speed 60m / min, 2 dips and 2 rollings, padding rate 70%, drying room does not heat up, padding and polishing enzyme CR: 4g / L, fan off, fall 139.5 cm, the cloth surface is completely wet, rolled up, and the outsourcing PE film is completely sealed.

[0032] (4) Humid stacking in

Embodiment 2

[0048] The specifications of processed fabrics are:

[0049] CM40*SPANDEX30(40D)*205*90*52 / 53, pattern: 1 / 3Z.

[0050] The dyeing and finishing long car processing method of biological enzyme treatment described in the present embodiment 2 is made up of following operations:

[0051] (1) Padding and fluffing agent for tenter: speed of 50m / min, 2 dips and 2 rollings, drying room temperature: 150°C, padding rate of 70%, padding and fluffing agent 9440: 40g / L, drop 138cm .

[0052] (2) Sanding: the vehicle speed is 20m / min, the speed of the sanding roller is 150r / min, the tension is 3bar, and the speed of the large cylinder is 60r / min.

[0053] (3) Stenter padding and polishing enzyme: speed 50m / min, 2 dips and 2 rollings, padding rate 70%, drying room does not heat up, padding and polishing enzyme CR is in; 4g / L, turn off the fan, and drop 139.5cm, the cloth surface is completely wet, rolled up, and the outsourcing PE film is completely sealed.

[0054] (4) Humi

Embodiment 3

[0070] The specifications of processed fabrics are:

[0071] C / BEM CPT40*LYCRA30(40D)+C / MODAL32 / 2*225*110*53 / 54, pattern: reorganized.

[0072] The dyeing and finishing long car processing method of biological enzyme treatment described in the present embodiment 3 is made up of following operations:

[0073] (1) Padding and fluffing agent for tenter: speed of 50m / min, 2 dips and 2 rollings, drying room temperature of 150°C, padding rate of 70%, padding fluffing agent 9440: 40g / L, drop 138cm.

[0074] (2) Sanding: the vehicle speed is 15m / min, the speed of the sanding roller is 200r / min, the tension is 4bar, and the speed of the large cylinder is 100r / min.

[0075] (3) Stenter padding and polishing enzyme: speed 60m / min, 2 dips and 2 rollings, the padding rate is 70%, the drying room does not heat up, the padding and polishing enzyme CR: 8g / L, the fan is turned off, and the drop is 140cm , the cloth surface is completely wet, rolled up, and the outsourcing

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PUM

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Abstract

The invention relates to the technical field of textile printing and dyeing, in particular to a dyeing and finishing long vehicle finishing method of bio-enzyme treatment. The method comprises the following procedures of fuzzy agent padding through a stenter, sueding, polishing enzyme padding through the stenter, wet stacking in a thermostatic chamber, air washing and water washing and drying. According to the dyeing and finishing long vehicle finishing method of bio-enzyme treatment, the manner of combining sueding, bio-enzyme treatment and air washing is adopted, the small-batch production limitation of airflow or overflow bio-enzyme water washing is broken through, and the method is suitable for long vehicle large-batch production; and meanwhile, the quality difference generated after treatment of airflow or overflow through different single cylinders is avoided, the production number limitation of bio-enzyme water washing is broken through, the single cylinder difference of bio-enzyme water washing is solved, and the production efficiency and quality stability are greatly improved.

Description

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Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Owner 鲁丰织染有限公司
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