Nano-level ultra-high heat-conducting titanium-carbon composite material and preparation method thereof

A technology of composite materials and manufacturing methods, applied in the field of nano-scale ultra-high thermal conductivity titanium-carbon composite materials and its manufacturing, can solve the problems of hard-to-get, expensive diamonds, etc., and achieve enhanced physical structure strength, low production cost, and simple process Effect

Inactive Publication Date: 2008-06-04
晟茂(青岛)先进材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This new technology solves problems by filling small holes inside expandable graphite without leaving any space between them or adding extra materials like pearlene instead of calcium oxide. It achieves this through creation of an intermediate layer called fractal phase nanoparticles made up mostly of fine particles dispersed throughout it filled into these tiny openings. These layers help maintain their shape when they are heat treated during manufacturing processes. Additionally, the use of specific types of carbons helps enhance its properties such as high temperature resistance compared to traditional methods. Overall, this innovation simplifies the processing steps needed while still providing excellent performance characteristics on various applications involving electronic devices.

Problems solved by technology

This patents discusses the challenge of efficiently cooling small electronic devices while maintaining their functionality over time without causing damage due to increased internal temperature caused by factors like large amounts of space taken into account. Current methods involve adding heavyweight thermally insulating material(metal), reducing its effectiveness based primarily upon specifications provided by manufacturers' product guidelines. Additionally, current solutions require costly processes involving welding, solvent casting, etc., making them difficult to achieve consistently reliable results across multiple platforms.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Weigh 60Kg of acidified expanded graphite with a carbon content of 90%, 20Kg of flake graphite nano-powder with a carbon content of 90%, 10Kg of titanium metal nano-powder and 10Kg of mesophase nano-carbon powder, and gradually put them into a high-temperature reaction furnace. Under the protection of gas, the temperature is gradually raised and mixed for 3 hours at a temperature of 350°C-500°C to obtain a thick high-temperature mixed carbon-making mixed liquid, and then the thick high-temperature mixed carbon-making mixed liquid is hot-molded, and the molding temperature is 450 °C, The pressure was 300 MPa and it was molded into sheets, and finally the molded material was carbonized at 1000°C for 1 hour, and then graphitized at 3000°C for 1 hour. The resulting material has a thermal conductivity of 517 W / mK and a density of 1.81 g / cm 3 .

Embodiment 2

[0016] Weigh 65Kg of acidified expanded graphite with a carbon content of 92%, 10Kg of flake graphite nanopowder with a carbon content of 91%, 15Kg of titanium metal nanopowder and 10Kg of mesophase nanometer carbon powder, and gradually put them into a high-temperature reaction furnace under the protection of inert gas. The temperature is gradually raised and mixed for 2 hours at a temperature of 300°C-500°C to obtain a thick high-temperature mixed carbon-making mixed liquid. Then, the dense carbon mixed liquid was rolled at a temperature of 400°C and a pressure of 180MPa to form a sheet. Finally, the rolled material was carbonized at 900°C for 4 hours and graphitized at 2500°C for 4 hours. The resulting material has a thermal conductivity of 563 W / mK and a density of 1.89 g / cm 3 .

Embodiment 3

[0018] Weigh 70Kg of acidified expanded graphite with a carbon content of 90%, 15Kg of flake graphite nano-powder with a carbon content of 90%, 7Kg of titanium metal nano-powder and 8Kg of mesophase nano-carbon powder, and gradually put them into a high-temperature reaction furnace under the protection of inert gas, Gradually heat up and mix for 3 hours at a temperature of 350°C-450°C to obtain a thick high-temperature mixed carbon-making mixed liquid, and then hot-molding the thick high-temperature mixing carbon-making mixed liquid, the molding temperature is 325 °C, and the pressure is 230MPa. Formed into sheets, the molded material was finally carbonized at 920°C for 6 hours and graphitized at 2900°C for 6 hours. The resulting material has a thermal conductivity of 610 W / mK and a density of 1.93 g / cm 3 .

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Abstract

The invention discloses nano-titanium carbon composite material with ultra-high thermal conductivity, which is characterized in that: the invention has the components by weight percentage: 40 - 85 percent of acidized expansive graphite, 5 - 40 percent of flake graphite nano power, 5 - 30 percent of mesophase nano carbon power and 5 - 30 percent of metal titanium nano powder. The production process is that: the four components are weighted and mixed under temperature of 300 to 500 DEG C in a high-temperature reaction furnace for 2 - 5 hours so as to obtain concentrated mixture solution used for making carbon at high temperature; the concentrated mixture experiences molding, rolling or ejaculating under pressure of 120 - 300MPa and at temperature of 300 - 500 DEG C, so as to form; then the formed material is carbonized under temperature 900 - 1000 DEG C for 1 - 12 hours, and graphitized under temperature of 2500 to 3000 DEG C for 1 - 12 hours. The invention has simple technique and low production cost; the thermal conductivity of the invention can be lifted to above 700W/mK.

Description

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Claims

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Application Information

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Owner 晟茂(青岛)先进材料有限公司
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