Injection moulding process of polyethylene (PE) material pieces for infusion apparatus

An infusion set and process technology, applied in the coating and other directions, can solve the problems of raw material waste, short shot, shrinkage cavities, etc., and achieve the effect of improving the degree of automation, shortening the cycle time, and saving raw materials

Inactive Publication Date: 2012-11-21
江西科伦医疗器械制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This technology uses an injected method for making plastic products with good surface appearance without adding any extra material or costly machining processes that are necessary. By utilizing this technique, it can save both resources and improve production efficiency compared to traditional methods like extrusion lamination.

Problems solved by technology

This patented describes how injector systems (molten polymers) have been developed that allow for precise placement on small items like catheters during medical procedures. However, current methods require expensive tools and processes due to their high cost compared to other alternatives. Additionally, there may still exist issues related to these techniques which result in inferior quality results overtime.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Injection molding process of PE material parts for infusion sets, which includes the following steps:

[0017] S1, sol, the barrel of the injection molding machine is sequentially divided into four sections of the barrel, three sections of the barrel, two sections of the barrel, and one section of the barrel along the direction from the feed port to the nozzle, and the temperature of the barrel nozzle of the injection molding machine is heated to 210°C, heat the first section of the barrel to 215°C, heat the second section of the barrel to 215°C, heat the third section of the barrel to 210°C, and heat the fourth section of the barrel to 200°C; PE added to the barrel The plastic is heated to a molten state by the barrel;

[0018] S2, mold closing, the mold closing time is 3s;

[0019] S3. Injecting glue, injecting molten PE plastic into the mold through the nozzle, the injection speed is 90% of the maximum speed, and the injection pressure is 110bar; the maximum speed refe

Embodiment 2

[0025] Injection molding process of PE material parts for infusion sets, which includes the following steps:

[0026] S1, sol, the barrel of the injection molding machine is sequentially divided into four sections of the barrel, three sections of the barrel, two sections of the barrel, and one section of the barrel along the direction from the feed port to the nozzle, and the temperature of the barrel nozzle of the injection molding machine is heated to 220°C, heat the first section of the barrel to 225°C, heat the second section of the barrel to 225°C, heat the third section of the barrel to 225°C, and heat the fourth section of the barrel to 210°C; PE added to the barrel The plastic is heated to a molten state by the barrel;

[0027] S2, mold closing, the mold closing time is 2s;

[0028] S3. Injecting glue, injecting molten PE plastic into the mold through the nozzle, the injection speed is 80% of the maximum speed, and the injection pressure is 100bar; the maximum speed refe

Embodiment 3

[0034] Injection molding process of PE material parts for infusion sets, which includes the following steps:

[0035] S1, sol, the barrel of the injection molding machine is sequentially divided into four sections of the barrel, three sections of the barrel, two sections of the barrel, and one section of the barrel along the direction from the feed port to the nozzle, and the temperature of the barrel nozzle of the injection molding machine is heated to 230°C, heat the first section of the barrel to 235°C, heat the second section of the barrel to 235°C, heat the third section of the barrel to 230°C, and heat the fourth section of the barrel to 220°C; PE added to the barrel The plastic is heated to a molten state by the barrel;

[0036] S2, mold closing, the mold closing time is 1s;

[0037] S3, glue injection, inject the PE plastic in molten state into the mold through the nozzle, the injection speed is 70% of the maximum speed, and the injection pressure is 90bar; the maximum s

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PUM

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Abstract

The invention discloses an injection moulding process of polyethylene (PE) material pieces for an infusion apparatus. The injection process comprises the following steps of: S1, melting, S2, clamping a mould, S3, injecting, S4, pressure-maintaining, S5, cooling, S6, opening the mould, and S7, demoulding. The beneficial effects of the invention are as follows: as a hot runner injection moulding process is applied, and a heating device for heating a runner is contained in the hot runner mould, so that the runner is a molten state during the entire injection moulding period, further, the raw materials are saved, and the cost is reduced; the process provided by the invention is simple in process procedures, easy to achieve and short in the cycle time; and the product has better quality and the degree of automation is increased.

Description

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Claims

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Application Information

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Owner 江西科伦医疗器械制造有限公司
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