Continuous preparation method of flame retardant polyether polyol

A technology of polyether polyol and flame-retardant polyether, which is applied in the field of continuous preparation of flame-retardant polyether polyol, can solve the problem of insufficient flame-retardant performance of flame-retardant polyether polyol, insufficient oxygen index of polyurethane foam, and short reaction time. Long-term problems, to achieve the effect of good storage stability, good flame retardant performance, shortened production cycle

Inactive Publication Date: 2014-04-30
HONGBAOLI GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

In this new method described earlier (compound) it was found that adding certain chemical agents like brominated or chlorofluorocarbons could improve fire resistance performance compared to previous methods such as phosphorus pentoxide used alone. Additionally, these techniques were able to produce stable products containing fewer hazards but still maintain their effectiveness over time. Overall, they resulted in an eco friendly solution for producing high quality nontoxicity materials from renewable resources.

Problems solved by technology

This patent describes different ways to improve fire resistence or reduce inflaming property without compromising on physical strength. One way involves increasing the concentration of flame prevention agents like halon compounds within polyester resin compositions while reducing their migration over time towards the surface where they may affect the quality of products being produced from them. Another approach focuses on improving the stability of these flames-resistant polyoxymers during storage beforehand. Additionally, some manufacturors have developed new chemical structures called imidazoline groups due to their ability to enhance flame protection when added externally. These chemistry improvements help achieve better flame behavior under extreme conditions but also increase complexity and cost associated with producing polyurethaulone materials.

Method used

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  • Continuous preparation method of flame retardant polyether polyol
  • Continuous preparation method of flame retardant polyether polyol

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] Embodiment 1: the preparation of dispersant R

[0048] Add 29.8kg of castor oil and 30.0kg of PEG300 into a 200L closed reactor with a dropping device, raise the temperature at 55-60°C, and slowly add 75.0kg of diphenylmethane diisocyanate into the reactor (within 2-2.5h dropwise), remove the heat of reaction in time during the reaction to ensure that the temperature of the reaction system is at 55-60°C, after the dropwise addition, keep warm for 1.0h, and finally add 12.4kg of ethylene glycol dropwise slowly to the reaction system for capping After the reaction, after the dropwise addition, the temperature was kept for 0.5h, and the material was discharged after the reaction to obtain 141.1kg of dispersant R.

Embodiment 2

[0049] Embodiment 2: the preparation of polyether component B

[0050] Add 380kg of polyether polyol Q-1, 3.9kg of dispersant R in Example 1, and 16.2kg of aluminum hydroxide (particle size 100nm) into a stirred reactor to prepare polyether component B-1;

[0051] Add 380kg of Q-1 polyether polyol, 3.9kg of dispersant R in Example 1, 8.1kg of microencapsulated red phosphorus (particle size 80nm) and 8.1kg of aluminum hydroxide (particle size 100nm) into the reactor with stirring Thoroughly stir to prepare polyether component B-2;

[0052] Add 350kg of Q-2 polyether polyol, 3.6kg of dispersant R in Example 1 and 15kg of magnesium hydroxide (particle size 100nm) into a stirred reactor and stir well to prepare polyether component B-3;

[0053] Add 350kg of Q-2 polyether polyol, 3.6kg of dispersant R in Example 1, 7.5kg of expanded graphite (particle size 80nm) and 7.5kg of magnesium hydroxide (particle size 100nm) into the stirred reactor and stir well, Preparation of polyether

Embodiment 3

[0056] Embodiment 3: the synthesis of flame-retardant polyether polyol J-1

[0057] see figure 1 , 44 parts of hydroxyl compound A and 56 parts of polyether component B-1 are continuously pumped into preheater 1 and preheater 2 at a flow rate of 6L / min via a delivery pump to preheat to 90~ 93°C, and then input into the reaction tower through high-pressure pump 1 and high-pressure pump 2 for collision reaction. ~70Kpa, after the material reacts in the reaction tower for 23 minutes, the crude grafted flame-retardant polyether polyol is obtained; the crude grafted flame-retardant polyether polyol is quickly transported to the top of the first-stage spray drying tower at a flow rate of 10L / min Spray feed inlet, the vacuum in the first-level spray drying tower is 13-15Kpa, the temperature is 150-153°C, after the thick grafted flame-retardant polyether polyol stays in the first-level spray drying tower for 17min, Then transport the material to the secondary spray drying tower a

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Abstract

The invention relates to a continuous preparation method of flame retardant polyether polyol. The method comprises the following steps: (1) respectively preheating a hydroxy compound and a polyether component, and subsequently adding the preheated hydroxy compound and the polyether component into a reaction tower for reaction according to the mass ratio of (10:90)-(50:50), so as to obtain crude grafted flame retardant polyether polyol; (2) spray-drying the obtained crude grafted flame retardant polyether polyol to obtain the flame retardant polyether polyol. The synthesized flame retardant polyether polyol is good in flame retardancy, and the foam oxygen index of polyurethane foam prepared from the flame retardant polyether polyol is greater than or equal to 28% without an additional flame retardant. Through collision reaction in a tower reactor, the production period is shortened to be 1-2 hours, that is, the production period is shortened by about 50% when being compared with that of the conventional interrupted process; a product is highly dispersed, the viscosity is less than or equal to 3500mpa.s (at 25 DEG C), and the product is free of layering after being preserved for more than 1 year, and is good in storage stability.

Description

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Claims

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Application Information

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Owner HONGBAOLI GRP CO LTD
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