Preparation method for composite polymer film with high thermal conductivity

A composite polymer and polymer thin film technology, applied in the field of thermally conductive materials, can solve the problems of low thermal conductivity of polymer nanocomposites, inability to meet ultra-high density heat dissipation requirements, high contact thermal resistance, etc., and achieve low production cost and thermal conductivity. High conductivity, the effect of improving thermal conductivity

Active Publication Date: 2015-12-09
TSINGHUA UNIV
View PDF3 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented method improves how heat flows through an insulating material made from plastic films by adding highly thermally-conductive fillings like ceramic powders that are placed inside them during manufacturing processes. These filled areas help increase its ability to transfer more energy into it faster than other parts on top. By doing this, these methods make better ways for producing stronger products with lower costs compared to older techniques such as foaming or vacuum molding.

Problems solved by technology

This patents discuss various technical problem addressed in these documents: how to increase the amount of thermal conduction material that comes into play when making parts made up of plastic or other insulating substances like rubber without losing their effectiveness over time under severe conditions during usage.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method for composite polymer film with high thermal conductivity

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] With reference to accompanying drawing, a kind of preparation method of high thermal conductivity composite polyethylene film comprises the following steps:

[0023] 1) Mix high thermal conductivity particles and polymer particles at a mass ratio of 1:10, and use an injection molding process to obtain the first polymer film 3 containing high thermal conductivity particles or fibers, the high thermal conductivity particles are Ag particles, and the polymer particles are polyethylene PE;

[0024] 2) Place the first polymer film 3 prepared in step 1) on the porous template 4, then put the porous template 4 into the vacuum heating box 1, and the vacuum heating box 1 keeps 130 0 constant temperature;

[0025] 3) After the first polymer film 3 is melted, the porous template 4 is filled under the joint action of capillary force and the external pressure provided by the pressurizing device 2 to form a second polymer film;

[0026] 4) After 30 minutes, the obtained porous templat

Embodiment 2

[0032] With reference to accompanying drawing, a kind of preparation method of high thermal conductivity composite polyethylene film comprises the following steps:

[0033] 1) Mix high thermal conductivity fibers and polymer particles in a ratio of 1:5, and use a compression molding process to obtain the first polymer film 3 containing high thermal conductivity particles or fibers, the high thermal conductivity fibers are carbon fibers, and the polymer particles are polyethylene PE;

[0034] 2) Place the first polymer film 3 prepared in step 1) on the porous template 4, then put the porous template 4 into the vacuum heating box 1, and keep the vacuum heating box 1 at a constant temperature of 150°C;

[0035] 3) After the first polymer film 3 is melted, the porous template 4 is filled under the joint action of capillary force and the external pressure provided by the pressurizing device 2 to form a second polymer film;

[0036] 4) After 60 minutes, the obtained porous template 4 c

Embodiment 3

[0042] With reference to accompanying drawing, a kind of preparation method of high thermal conductivity composite polypropylene film comprises the following steps:

[0043] 1) Mix high thermal conductivity fibers and polymer particles in a mass ratio of 1:1, and use an injection molding process to obtain the first polymer film 3 containing high thermal conductivity particles or fibers. The high thermal conductivity fibers are AIN whiskers, and the polymer particles are Polypropylene PP;

[0044] 2) Place the first polymer film 3 prepared in step 1) on the porous template 4, then put the porous template 4 into the vacuum heating box 1, and keep the vacuum heating box 1 at a constant temperature of 180°C;

[0045] 3) After the first polymer film 3 is melted, the porous template 4 is filled under the joint action of capillary force and the external pressure provided by the pressurizing device 2 to form a second polymer film;

[0046] 4) After 90 minutes, the obtained porous templa

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Thermal conductivityaaaaaaaaaa
Thermal conductivityaaaaaaaaaa
Thermal conductivityaaaaaaaaaa
Login to view more

Abstract

The invention discloses a preparation method for a composite polymer film with high thermal conductivity. The preparation method comprises the following steps: firstly, mixing particles with high thermal conductivity or fibers with polymer particles, adopting an injection molding or compression molding process to obtain a first polymer film containing particles with high thermal conductivity or fibers, putting the first polymer film on a porous molding board, and putting the porous molding board into a vacuum heating tank to heat; after the first polymer film is molten, filling the porous molding board with the molten first polymer film to form a second polymer film; after certain time, taking out the porous molding board with the second polymer film from a vacuum heating tank, cooling the porous molding board with the second polymer film to the room temperature, and removing the porous molding board to obtain the second polymer film; and finally, sequentially rinsing the second polymer film by use of deionized water and absolute ethyl alcohol, and putting the second polymer film in a vacuum environment to dry to obtain the composite polymer film with high thermal conductivity. According to the preparation method, the heat-conducting property of the polymer film is improved by adding the articles with high thermal conductivity or fibers, and the heat-conducting performance of the polymer film is also improved by a porous molding board wetting technology; and the process is simple.

Description

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Owner TSINGHUA UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products