Low-friction sliding material and low-friction pressurizing member for toner fixing devices

A technology of sliding parts and pressurized parts, applied in the direction of anti-centrifugal rotating parts, sliding contact bearings, additives, etc.

Active Publication Date: 2016-08-10
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The technical effect described by this patented technology allows for precise designs without requiring modifications or eliminating any steps needed during fabrication. It achieves these improvements through adding a special material called Fluoro Fiber (FF) onto its surfaces instead of traditional materials like PTFE.

Problems solved by technology

This technical problem addressed in this patents relates to achieving improved lubricability without compromising its effectiveness due to poor adherence when applying fluorochemical threads onto surfaces like bearings during manufacturing processes involving use of fluorous materials (F), while avoidance of excessively high pressure applied during compression phases makes attachment easier. Additionally, reducing the amount of Fused Silica Layer covering each end of the fluohnolysulfonan(SFH)-fiber composite helps prevent separation from the metal layers undergoing wear debris.

Method used

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  • Low-friction sliding material and low-friction pressurizing member for toner fixing devices
  • Low-friction sliding material and low-friction pressurizing member for toner fixing devices
  • Low-friction sliding material and low-friction pressurizing member for toner fixing devices

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1)

[0080] As the fluorine-containing fiber, a PTFE fiber of 440 dtex, 60 filaments, and a twist number of 300 t / m was used, and it was wound on a sliding part to produce a sliding part model. For the sliding member, a 235×80×3 mm SUS304 stainless steel plate was used for the measurement of the dynamic friction coefficient, and a 30×30×2 mm polyacetal resin plate was used for the ring wear test.

[0081] The winding takes place by means of hand winding in such a way that the wound fibers do not overlap each other and no gaps occur. Adjacent fibers are juxtaposed in the same direction. The fiber coverage of the test body for measuring the coefficient of dynamic friction and the ring wear test body was 100%.

Embodiment 2)

[0083] As the conjugated fiber including fluorine-containing fibers, a PTFE fiber of 440 dtex, 60 filaments, and a twist number of 300 t / m and a PPS fiber of 220 dtex, 50 filaments, and a twist number of 300 t / m were used. The weight ratio of the fluorine-containing fiber at this time was 67%.

[0084] The PPS fiber selected as another fiber to be combined with the fluorine-containing fiber has a higher tensile strength and a lower creep rate than the PTFE fiber. That is, it is as follows.

[0085] PTFE fiber: tensile strength 616cN, creep rate 4.5%

[0086] PPS fiber: tensile strength 924cN, creep rate 2.0%

[0087] In addition, here, the tensile strength is defined as the tensile strength by measuring the breaking strength according to JIS L1013:2010 (chemical fiber filament test method). The creep rate is fixed at one end of the fiber under the standard state (20°C×65%RH), and the tension acting on the fiber at the other end is suspended at a load of 20% of the breaking

Embodiment 3)

[0091] It was the same as in Example 2 except that the gaps between the wound fibers were substantially evenly spaced when winding the fibers, and the number of turns to the test body was reduced to about 90% of that of Example 2. Adjacent fibers are juxtaposed in the same direction. The fiber coverage at this time was 89% for the test pieces for measuring the coefficient of dynamic friction, and 90% for the ring wear test pieces.

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PUM

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Abstract

A low-friction sliding material wherein 60% or more of the sliding surface of a sliding member is covered with fluorine fibers or composite fibers containing fluorine fibers, said fibers being arranged in parallel on at least the outermost surface of the sliding surface in a direction that is almost the same as the sliding direction. The present invention provides a low-friction sliding material which is free from the occurrence of fabric separation or the like extremely simply in comparison to conventional low-friction sliding materials.

Description

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Claims

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Application Information

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Owner TORAY IND INC
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