Monolithic catalyst with organic waste gas selective adsorption and catalytic oxidation functions as well as preparation method and application thereof

A monolithic catalyst and catalytic oxidation technology, which is applied in the direction of catalyst activation/preparation, physical/chemical process catalyst, molecular sieve catalyst, etc., can solve the problems of unsuitable VOCs catalysts, achieve excellent selective adsorption function, high loading rate, and improve Effect of mechanical strength and service life

Active Publication Date: 2021-01-05
ZHEJIANG TIANLAN ENVIRONMENTAL PROTECTION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

In this patented technical solution described by the inventors, it allows for effective removal or reduction of harmful gases from exhaust streams containing certain types of chemical substances such as volatile organics (VOs). By selecting an appropriate material that combines both strong acidity and fast reactivity towards specific reactions like decomposition into harmless products, these materials are able to effectively remove pollutants without causing damage on other parts of the engine's structure. Overall, they provide improved environmental protection capabilities compared to previous methods involving either expensive equipment or requiring complicated processes.

Problems solved by technology

Technological Problem addressed in this patents relates to finding ways to improve the effectiveness or durability of vanadia based chemical reactions with low environmental pollution levels such as exhaust gases produced during manufacturing processes like petroleum refining. Current methods involve expensive precious metals catalysis systems, but they may also lead to reduced conversion rates caused by impurity species present within crude oil feedstock streams. Therefore, new materials can provide better alternatives than current ones while maintaining desired properties over time.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] (1) All-silicon Beta molecular sieves were synthesized by the organic template-free seed crystal method. The crystallization time was 24 hours. Some products were washed with deionized water to neutrality and then dried by suction filtration (dry material A). Dry (wet material B).

[0038](2) Immerse the dry material A into a salt solution composed of ruthenium trichloride, palladium nitrate, platinum nitrate, and cerium nitrate by the impregnation method, after immersion for 1 hour, suction filter and dry, and roast at 300 ° C for 4 hours to obtain a molecular sieve catalyst. The masses of Ru, Pd, Pt and Ce (calculated as simple elements) are respectively 0.4%, 0.05%, 0.05% and 0.1% of the molecular sieve catalyst.

[0039] (3) Immerse the cordierite carrier in a 2wt% tetraethylammonium hydroxide solution for pretreatment for 2 hours, then take it out and dry it;

[0040] (4) The first coating: mix alkaline silica sol (pH=9~10) and trimethoxysilane to form a stable sol,

Embodiment 2

[0050] (1) The all-silicon Beta molecular sieve synthesized by the organic template-free seed crystal method has a crystallization time of 18 hours. Part of the product is washed to neutral with deionized water and dried by suction filtration (dry material A). After suction filtration, some products are No drying required (wet material B).

[0051] (2) Immerse the product dry material A into a salt solution composed of ruthenium trichloride, palladium nitrate, lanthanum nitrate, and manganese nitrate by immersion method, after immersion for 2 hours, suction filter and dry, and roast at 300 ° C for 3 hours to obtain a molecular sieve catalyst. The masses of Ru and Pd (calculated as simple elements) are respectively 0.15%, 0.10%, 0.5% and 0.5% of the molecular sieve catalyst.

[0052] (3) Immerse the cordierite carrier in a 3wt% tetraethylammonium hydroxide solution for pretreatment for 2 hours, then take it out and dry it;

[0053] (4) Mix alkaline silica sol (pH=9~10) and trimet

Embodiment 3

[0057] (1) The all-silicon Beta molecular sieve synthesized by the organic template-free seed crystal method has a crystallization time of 12 hours. Part of the product is washed to neutral with deionized water and then dried by suction filtration (dry material A). No drying required (wet material B).

[0058] (2) Immerse the product dry material A into a salt solution composed of ruthenium trichloride, platinum nitrate, cerium nitrate, and manganese nitrate by immersion method, after immersion for 2 hours, suction filter and dry, and roast at 300 ° C for 2 hours to obtain a molecular sieve catalyst. The masses of Ru, Pd, and Pt (calculated as simple elements) are respectively 0.05%, 0.05%, 1.5%, and 1.0% of the molecular sieve catalyst.

[0059] (3) Immerse the cordierite carrier in a 5wt% tetraethylammonium hydroxide solution for pretreatment for 3 hours, then take it out and dry it;

[0060] (4) Mix alkaline silica sol (pH=9~10) and trimethoxysilane to form a stable sol, then

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Abstract

The invention discloses a monolithic catalyst with organic waste gas selective adsorption and catalytic oxidation functions, a preparation method of the monolithic catalyst and application of the monolithic catalyst in catalytic oxidation treatment of organic waste gas. A double-coating design is adopted. A first coating is a molecular sieve substrate coating, and ensures the coating firmness between a molecular sieve and a cordierite carrier. A second coating is an active component coating, and neutral silica sol is adopted to protect the activity and effectiveness of noble metals and catalytic additives on the molecular sieve. The surface coating layer of the obtained monolithic catalyst is high in loading rate, good in firmness and low in falling rate, the mechanical strength of the obtained monolithic catalyst is remarkably improved, and the service life of the obtained monolithic catalyst is remarkably prolonged. The monolithic catalyst provided by the invention can selectively adsorb VOCs and rapidly desorb generated H2O at the same time, so that the reaction is promoted to be carried out towards the catalytic oxidation direction of VOCs, and the monolithic catalyst has excellent catalytic oxidation performance for VOCs.

Description

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Claims

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Application Information

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Owner ZHEJIANG TIANLAN ENVIRONMENTAL PROTECTION TECH
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