Polymer fiber-containing mats with additives for improved performance of lead acid batteries

Pending Publication Date: 2019-05-16
JOHNS MANVILLE CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0020]Fiber mats are described that incorporate one or more additives into the polymer fibers of the mat to extend the operational performance and lifetime of lead acid batteries. The additives are incorporated directly onto polymer fibers that make up the mat. They may also be incorporated into a binder that holds the fibers together when

Problems solved by technology

Unfortunately, the ester bond in benzyl benzoate is prone to hydrolysis in the highly acidic environment of a sulfuric acid electrolyte solution.
This makes benzyl benzoate a poor choice of additive for direct addition to a lead acid battery electrolyte because its concentration drops below a level needed

Method used

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  • Polymer fiber-containing mats with additives for improved performance of lead acid batteries
  • Polymer fiber-containing mats with additives for improved performance of lead acid batteries
  • Polymer fiber-containing mats with additives for improved performance of lead acid batteries

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0082]Electrochemical Compatibility (ECC) tests by direct addition can be conducted to evaluate the impact of TegMeR® 812 (from Halister). The hydrogen evolution potential can be tested using the established Electrochemical Compatibility (ECC) test as described in Battery Counsel International's Technical Manual BCIS-03A, Rev. September 09, for testing the effect of additives on the electrochemistry of Pb / PbSO4 / PbO2 electrode systems. For the testing, the aqueous sulfuric acid can have a specific gravity of 1.210 (about 28.9 wt. % H2SO4 in water). In this method, the quantity of the additive (e.g., TegMeR® 812) is known and can be changed easily. The hydrogen evolution potential of the glycol ester additive can be compared with a control sample of the sulfuric acid electrolyte.

[0083]Cathodic voltammetry scans can be performed as follows: First, a 100 ml sample of sulfuric acid (specific gravity of 1.210 or 28.9 wt. % H2SO4 in water) was added into the glass cell and a cathodic scan

example 2

[0085]Electrochemical Compatibility (ECC) tests by direct addition can be conducted to evaluate the impact of vanillin. The hydrogen evolution potential can be tested using the established Electrochemical Compatibility (ECC) test as described in Battery Counsel International's Technical Manual BCIS-03A, Rev. September 09, for testing the effect of additives on the electrochemistry of Pb / PbSO4 / PbO2 electrode systems. For the testing, the aqueous sulfuric acid can have a specific gravity of 1.210 (about 28.9 wt. % H2SO4 in water). In this method, the quantity of the additive (e.g., vanillin) is known and can be changed easily. The hydrogen evolution potential of the vanillin additive can be compared with a control sample of the sulfuric acid electrolyte.

[0086]Cathodic voltammetry scans can be performed as follows: First, a 100 ml sample of sulfuric acid (specific gravity of 1.210 or 28.9 wt. % H2SO4 in water) was added into the glass cell and a cathodic scan was performed (scanned cu

example 3

[0088]An antimony suppression test (AST) may be conducted according to the procedure described in Böhnstedt, W.; Radel, C.; Scholten, F. “Antimony poisoning in lead-acid batteries”, Journal of Power Sources, Volume 19, Issue 4, p. 307-314. The AST is a test to check the impact of an additive on hydrogen evolution when antimony (Sb) is present. This is the case for most deep cycle batteries, where antimony is added in the plates to increase the cycle life of the battery. However, water loss increases significantly due to the addition of antimony, and it is a goal to reduce the hydrolytic water loss in lead-acid batteries due to the presence of antimony. The AST test procedure includes three linear scans −1200 to −700 mV after 15 min. maintained at −1200 mV. The first scan is Blank (100 mL electrolyzed 1.21 sg H2SO4) scan. The second scan is with addition of Antimony (1 mL of 1000 ppm Sb added into 100 mL of H2SO4, so the Sb level is ˜10 ppm). The third scan is with addition of the addit

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Abstract

A fiber-containing mats for a lead acid batteries are described. The mats contain a plurality of polymer fibers having at least one additive incorporated into at least a portion of the polymer fibers. The one or more additives suppress hydrogen evolution in the lead acid battery, and have a standard boiling point of 160° C. or more. Also described are lead acid batteries that include an electrode having an electrode active material held in a fiber-containing gauntlet made from a mat or fabric of polymer fibers having at least one additive for improving battery performance incorporated into the polymer fibers.

Description

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Claims

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Application Information

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Owner JOHNS MANVILLE CORP
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