Preparation method for motor slot wedge

A technology of motor slot wedges and slot wedges, which is applied in the manufacture of motor generators, electrical components, electromechanical devices, etc., can solve the problems of thermal performance degradation, low anti-cracking strength, and high volatile matter content, so as to reduce the temperature rise of the motor, High magnetic permeability and good strength

Inactive Publication Date: 2012-07-18
WUXI WANBANG MASCH MFG FACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it only has unidirectional strength, the splitting strength is as low as 600N / 10mm, and the bending strength is 200-300Mpa. Moreover, due to the use of epoxy and polyamide resins as adhesives and toluene as diluents, the volatile content is high and heat performance degradation

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A preparation method of a motor slot wedge, the slot wedge is composed of the following components by weight percentage: 14% of unsaturated polyester resin, 0.3% of internal mold release agent, 0.8% of tert-butyl peroxybenzoate, diethyl peroxide Benzoyl 1.0%, talcum powder 5%, alkali-free glass fiber 30%, and the balance is iron-nickel alloy powder. The preparation method comprises the following steps:

[0021] (1) Prepare unsaturated polyester resin, internal mold release agent, tert-butyl peroxybenzoate and dibenzoyl peroxide in proportion to make adhesive at 60°C, then add talc powder and reduced iron powder into the adhesive and stir well;

[0022] (2) impregnating the non-alkali glass fiber with the above adhesive;

[0023] (3) Heating the mold to 210°C, drawing speed 1.40r / min; pultruding the alkali-free glass fiber impregnated with the adhesive through the mold;

[0024] (4) Cooling and cutting;

[0025] (5) Grinding the cut wedge;

[0026] (6) Paint the surf...

Embodiment 2

[0029] A preparation method of a motor slot wedge, the slot wedge is composed of the following components by weight percentage: 16% of unsaturated polyester resin, 0.1% of internal mold release agent, 1.2% of tert-butyl peroxybenzoate, diethyl peroxide Benzoyl 0.6%, talcum powder 8%, alkali-free glass fiber 28%, and the balance is iron-nickel alloy powder, and the described preparation method comprises the steps:

[0030] (1) Mix unsaturated polyester resin, internal mold release agent, tert-butyl peroxide benzoate and dibenzoyl peroxide in proportion to make adhesive at 70°C, then add talcum powder and reduced iron powder to the adhesive and stir well;

[0031] (2) impregnating the non-alkali glass fiber with the above adhesive;

[0032] (3) Heating the mold to 220°C, with a drawing rate of 0.8r / min; pultruding the alkali-free glass fiber impregnated with the adhesive through the mold;

[0033] (4) Cooling and cutting;

[0034] (5) Grinding the cut wedge;

[0035] (6) Pai...

Embodiment 3

[0038] A preparation method of a motor slot wedge, the slot wedge is composed of the following components by weight percentage: 15% of unsaturated polyester resin, 0.2% of internal mold release agent, 1.0% of tert-butyl peroxybenzoate, diethyl peroxide Benzoyl 0.8%, talcum powder 6.5%, alkali-free glass fiber 29%, and the balance is iron-nickel alloy powder. The preparation method comprises the following steps:

[0039] (1) Mix unsaturated polyester resin, internal mold release agent, tert-butyl peroxide benzoate and dibenzoyl peroxide in proportion to make adhesive at 65°C, then add talcum powder and reduced iron powder to the adhesive and stir well;

[0040] (2) impregnating the non-alkali glass fiber with the above adhesive;

[0041] (3) Heating the mold to 215°C, the drawing rate is 1.1r / min; the alkali-free glass fiber impregnated with adhesive is pultruded through the mold;

[0042] (4) Cooling and cutting;

[0043] (5) Grinding the cut wedge;

[0044] (6) Paint the ...

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Abstract

The invention discloses a preparation method for a motor slot wedge. The slot wedge comprises the following components in percentage by weight: 14 to 16 percent of unsaturated polyester resin, 0.1 to 0.3 percent of internal release agent, 0.8 to 1.2 percent of tert-butyl perbenzoate, 0.6 to 1.0 percent of dibenzoyl peroxide, 5 to 8 percent of talcum powder, 28 to 30 percent of alkali-free glass fiber, and the balance of iron-nickel alloy powder. The preparation method comprises the following steps of: (1) preparing an adhesive with the iron-nickel alloy powder; (2) impregnating the glass fiber with the adhesive; (3) performing pultrusion; (4) cooling and cutting; (5) grinding the head of the cut slot wedge; (6) painting the surface of the slot wedge to make the surface of the slot wedge smooth and burr-free; and (7) drying, detecting and packing.

Description

technical field [0001] The invention relates to the field of motors, in particular to a method for preparing a motor slot wedge. Background technique [0002] Motor energy saving has always been the focus of people's attention, and its importance is even more important in today's energy-stressed society. The insulating slot wedge in the motor stator is replaced by a magnetic slot wedge, and the magnetic conduction effect of the magnetic slot wedge is used to reduce the pulse amplitude of the magnetic flux density on the surface of the stator and rotor teeth when the motor is running, so that the distribution of the magnetic flux density tends to be uniform, and then Reduce the additional loss of the motor and improve the efficiency of the motor. [0003] Magnetic slot wedges are made of magnetically permeable materials. At present, the widely used magnetic materials are magnetic groove mud, iron powder molded magnetic materials and iron powder laminated magnetic materials....

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K15/00C04B26/18
Inventor 胡春涛
Owner WUXI WANBANG MASCH MFG FACTORY
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