Baking-free long water gap for large-plate-blank continuous casing low-carbon and low-silicon steel and preparation process of baking-free long water gap

A low-carbon, low-silicon, preparation process technology, used in manufacturing tools, casting equipment, metal processing equipment, etc., can solve problems such as scrapping, continuous casting interruption of billets, etc., to achieve multiple economic benefits, prevent billet carbonization, and improve production environment. Effect

Active Publication Date: 2013-03-13
HENAN XIBAO METALLURGICAL MATERIALS GROUP
View PDF4 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology helps prevent oxides on castings during high volume manufacturing processes by providing an improved covering that keeps out any harmful substances or impurities while still allowing proper cooling conditions through air circulation. Additionally it improves the flow pattern inside the furnace where the metal flows without getting stuck due to excessive oxygen levels caused by insufficient heat transfer. Overall this innovative technical effect allows for better control over the process's environmental impact, reduced costs associated with manual interventions, increased productivity, lower employee workload, and greater profitability compared to traditional methods such as tapping off coarse scrap pieces after each pour.

Problems solved by technology

This patents discusses the technical problem addressed in these inventions relating to producing advanced nonmetal refractories suitable for specific applications like sintered cast irons and ferroelectric steels. These types require higher levels of alloy content than current standards but they have limitations because their durability limits their effectiveness over time. Reflective ceramic coatings made up entirely of Si02are currently being developed instead of traditional methods involving melting expensive raw materials called BOSCs. Additionally, the demand for larger slab casters continues to grow worldwide while maintaining stable operation under extreme conditions including temperature changes.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The baking-free shroud for large slab continuous casting low-carbon and low-silicon steel of the present invention is composed of a shroud substrate and an inner lining, the shroud substrate is composed of a zirconium-carbon outer layer and an aluminum-carbon inner layer, and the zirconium-carbon outer The layer adopts zirconia and graphite as raw materials, and the outer layer of zirconium carbon can be composed of the following parts by weight: 70 parts of zirconium, 12 parts of C, and 2 parts of CaO; the inner layer of aluminum carbon uses corundum and graphite as raw materials, The aluminum carbon inner layer can be made of the following materials in parts by weight: Al 2 o 3 60 parts, C 10 parts; the weight ratio of each component raw material of the inner lining can be: 74 parts of aluminum-magnesium spinel, 14 parts of explosion-proof fiber, 8 parts of phenolic resin; the thickness of the outer layer of zirconium carbon can be 10mm; the thickness of the aluminum c

Embodiment 2

[0042] The baking-free shroud for large slab continuous casting low-carbon and low-silicon steel of the present invention is composed of a shroud substrate and an inner lining, the shroud substrate is composed of a zirconium-carbon outer layer and an aluminum-carbon inner layer, and the zirconium-carbon outer The layer adopts zirconia and graphite as raw materials, and the outer layer of zirconium carbon can be composed of the following parts by weight: 72.5 parts of zirconium, 12.5 parts of C, and 2.5 parts of CaO; the inner layer of aluminum carbon uses corundum and graphite as raw materials, The aluminum carbon inner layer can be made of the following materials in parts by weight: Al 2 o 3 65 parts, C 15 parts; the weight ratio of each component raw material of the inner lining can be: 74.5 parts of aluminum-magnesium spinel, 14.5 parts of explosion-proof fiber, 8.5 parts of phenolic resin; the thickness of the outer layer of zirconium carbon can be 11㎜; the thickness of the

Embodiment 3

[0044] The baking-free shroud for large slab continuous casting low-carbon and low-silicon steel of the present invention is composed of a shroud substrate and an inner lining, the shroud substrate is composed of a zirconium-carbon outer layer and an aluminum-carbon inner layer, and the zirconium-carbon outer The layer adopts zirconia and graphite as raw materials, and the outer layer of zirconium carbon can be composed of the following parts by weight: 75 parts of zirconium, 13 parts of C, and 3 parts of CaO; the inner layer of aluminum carbon uses corundum and graphite as raw materials, The aluminum carbon inner layer can be made of the following materials in parts by weight: Al 2 o 3 70 parts, C 20 parts; the weight ratio of each component raw material of the inner lining can be: 75 parts of aluminum-magnesium spinel, 15 parts of explosion-proof fiber, 9 parts of phenolic resin, and the thickness of the outer layer of zirconium carbon can be 12.5㎜; the aluminum carbon inner

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Softening pointaaaaaaaaaa
Login to view more

Abstract

The invention discloses a large-plate-blank carbon-free and silicon-free baking-free long water gap, which consists of a long water gap substrate and an inner liner, wherein the long water gap substrate consists of a zirconium carbon outer layer and an aluminum carbon inner layer, the zirconium carbon outer layer consists of following substances in parts by weight: 70 to 80 parts of zirconium, 12 to 14 parts of C (carbon) and 2 to 4 parts of CaO (calcium oxide), the aluminum carbon inner layer consists of the following substances in parts by weight: 60 to 80 parts of Al2O3 (aluminum oxide) and 10 to 30 parts of C, and the inner liner consists of the following ingredients in parts by weight: 74 to 76 parts of aluminum magnesium spinel, 14 to 16 parts of anti-explosion fiber and 8 to 10 parts of phenolic resin. Through the use of the baking-free long water gap for large-plate-blank continuous casing low-carbon and low-silicon steel, impurity pollution and steel blank carbon increase and silicon increase phenomena caused by secondary oxidization of large-ladle molten steel and molten steel sputtering can be prevented, the continuous casting efficiency can be continuously improved, the continuous casting blank quality is ensured, and more economic benefits are created for enterprises.

Description

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Owner HENAN XIBAO METALLURGICAL MATERIALS GROUP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products