Organic and inorganic composite aluminium alloy non-chromium passivation treatment fluid

An inorganic composite, chromium-free passivation technology, applied in the field of passivation treatment liquid and metal material surface treatment, can solve the problems of short corrosion resistance durability and weakened organic matter, and achieve the effect of excellent corrosion resistance.

Inactive Publication Date: 2009-10-28
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology uses special chemical agents that are mixed into water without harmful substances like lead (Pb) for creation of effective solutions against rustiness caused by metal surfaces such as those found inside buildings. These compositions act as a self-repairing coating called a "passage". By mixing certain ingredients they react quickly when applied onto steel materials, this coatings have good durability even after being exposed to harsh environments over many months' use.

Problems solved by technology

The technical issue addressed in this patented text relates to improving the performance (chromism persistency) and lifespan of chromite passivations without causing damage to humans' bodies due to their harshness towards environments like soil and water quality. Current methods involve chrome plasma processes involving dichromatic chromatography, ion exchange resins, and metalloporphyrones have limitations including slow deposition rates, difficulty handling materials safely, and potential safety concerns associated with these treatments.

Method used

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  • Organic and inorganic composite aluminium alloy non-chromium passivation treatment fluid

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The main components of the organic and inorganic composite passivation solution with ferrate as the main inorganic salt are:

[0025] Potassium ferrate 0.7g

[0026] Phosphoric acid 0.5g

[0027] Waterborne Polyurethane 150g

[0028] Sodium silicate 10g

[0029] Deionized water 838.8g

[0030] The substrate used is aluminum alloy. The coating process is pH 4, dip-coating at room temperature, and drying at 150°C for 5 minutes.

[0031] The comparative examples are untreated aluminum alloy and chromate treated aluminum alloy.

[0032] figure 1 Polarization curves of various passivating solutions. Depend on figure 1 It can be seen that the corrosion resistance of the present invention is significantly improved compared with the blank sample, and is also equivalent to the passivation result of chromate.

[0033] The neutral salt spray test of the passivation film can reach 72 hours, and the adhesion can reach level 1.

Embodiment 2

[0035] Potassium ferrate 1g

[0036] Waterborne Polyurethane 150g

[0037] Phosphoric acid 0.5g

[0038] Sodium silicate 4g

[0039] m-xylylenediamine 3g

[0040] Deionized water 841.5g

[0041] The substrate used is aluminum alloy. The treatment process of the coating is pH 4, dip-coating at room temperature, and drying at 100° C. for 5 minutes.

[0042] The neutral salt spray test of the passivation film can reach 72 hours, and the adhesion can reach level 1.

[0043] In a word, the experimental results show that the passivation solution of the present invention can be used to obtain a passivation film with excellent adhesion on the metal surface. Stronger, so it can replace chromate, and in some respects, permanganate to achieve an environmentally friendly passivation film.

[0044] Because the passivation solution of the present invention does not contain chromate, it not only greatly reduces environmental pollution, but also meets the requirements of WEES and ROHS instr

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Abstract

The invention provides an organic and inorganic composite aluminium alloy non-chromium passivation treatment fluid, pertains to the field of metal materials, relates to a problem of treatment of metal material surface, and in particular to a passivation treatment fluid which can improve the corrosion resistance of the aluminium alloy surface and does not contain hexavalent chromium. The passivation treatment fluid is characterized in that organic resin such as waterborne acrylic resin, polyurethane or the like is adopted as a film forming agent, and a ferrate inorganic passivating agent, a stabilizing agent and a curing agent are added to prepare an organic and inorganic composite passivation solution; the concentration weight percentages of the components in the passivation solution are as follows: 10 to 25 percent of organic resin film forming agent of waterborne acrylic resin or polyurethane, 0.01 to 2 percent of ferrate inorganic passivating agent, 0.05 to 5 percent of sodium silicate passivation solution stabilizing agent, and 0 to 5 percent of curing agent; phosphoric acid is used for adjusting the pH value to 4-6; and the balance is deionized water. The method of roll coating, dip coating or the like is adopted for evenly coating the passivation solution on the surface of the aluminium alloy, then non-chromium passivation film with good corrosion resistance is obtained after curing at the temperature above 80 DEG C, and the passivation solution meets the requirement of environment protection.

Description

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Claims

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Application Information

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Owner UNIV OF SCI & TECH BEIJING
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