Preparation method of high strength, high modulus and high plasticity ceramic particle aluminum-based composite material

An aluminum-based composite material and ceramic particle technology, which is applied in the field of metallurgical materials, can solve the problems of inability to meet aerospace requirements and difficult processing of materials, and achieve the effects of high plasticity, simple process, high strength and elastic modulus

Active Publication Date: 2019-07-30
西安创正新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for creating strong and flexible materials with unique shapes without being limited or expensive methods like traditional castings that require multiple steps such as sand mold manufacturing processes. It offers high levels of chemical productivity compared to current techniques while still maintaining their desired properties.

Problems solved by technology

This patented technical problem addressed by this patents relates to finding ways for producing high tensile stress strong (aluminum) silicone composites that have improved physical characteristics such as increased flexibility or resistance against corrosion compared to traditional alloys like Al/Cu due to their lower heat conduction rates.

Method used

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  • Preparation method of high strength, high modulus and high plasticity ceramic particle aluminum-based composite material
  • Preparation method of high strength, high modulus and high plasticity ceramic particle aluminum-based composite material
  • Preparation method of high strength, high modulus and high plasticity ceramic particle aluminum-based composite material

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Preparation:

[0027] The ceramic volume fraction of the composite material prepared by the method is controlled at 10-50% vol, and the preparation method is as follows:

[0028] S1 ingredients: According to the volume fraction and gradation theory, mix silicon carbide particles with different particle sizes evenly, and then fill them into the mold. The ratio of silicon carbide particles with a particle size of 200 mesh and a particle size of 800 mesh is 3:1;

[0029] S2 Heating the mold: put the mold into the heating furnace, heat the mold evenly at a rate of 15°C / min, and raise the temperature to 620°C;

[0030] S3 aluminum melting: put the aluminum alloy into the aluminum melting furnace for melting and casting, and vacuumize and stir.

[0031] S4 aluminum injection: move the heated mold to the hot press platform, and inject the aluminum solution in the aluminum melting furnace into the mold.

[0032] S5 hot pressing: adjust the hot press to 1MPa and start pressing

Embodiment 2

[0035] Preparation:

[0036] The ceramic volume fraction of the composite material prepared by the method is controlled at 10-50% vol, and the preparation method is as follows:

[0037] S1 ingredients: According to the volume fraction and gradation theory, mix silicon carbide particles with different particle sizes evenly, and then fill them into the mold. The ratio of silicon carbide particles with a particle size of 200 mesh and a particle size of 800 mesh is 3:1;

[0038] S2 Heating the mold: put the mold into the heating furnace, heat the mold evenly at a rate of 20°C / min, and raise the temperature to 620°C;

[0039] S3 aluminum melting: put the aluminum alloy into the aluminum melting furnace for melting and casting, and vacuumize and stir.

[0040] S4 aluminum injection: move the heated mold to the hot press platform, and inject the aluminum solution in the aluminum melting furnace into the mold.

[0041] S5 hot pressing: adjust the hot press to 1MPa and start pressing

Embodiment 3

[0044] Preparation:

[0045] The ceramic volume fraction of the composite material prepared by the method is controlled at 10-50% vol, and the preparation method is as follows:

[0046] S1 ingredients: According to the volume fraction and gradation theory, mix silicon carbide particles with different particle sizes evenly, and then fill them into the mold. The ratio of silicon carbide particles with a particle size of 200 mesh and a particle size of 800 mesh is 3:1;

[0047] S2 Heating the mold: put the mold into the heating furnace, heat the mold evenly at a rate of 18°C / min, and raise the temperature to 620°C;

[0048] S3 aluminum melting: put the aluminum alloy into the aluminum melting furnace for melting and casting, and vacuumize and stir.

[0049] S4 aluminum injection: move the heated mold to the hot press platform, and inject the aluminum solution in the aluminum melting furnace into the mold.

[0050] S5 hot pressing: adjust the hot press to 1 MPa and start pressing

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PUM

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Abstract

The invention relates to metallurgical materials, in particular to a preparation method of a high strength, high modulus and high plasticity ceramic particle aluminum-based composite material. Siliconcarbide particles with different particle sizes are uniformly mixed due to ball milling, and then are filled into a mold; the mold is put into a heating furnace, and the mold is uniformly heated according to a corresponding temperature rising speed; an aluminum alloy is placed into an aluminum smelting furnace to be melted and cast, and vacuumizing and stirring are performed; the heated mold is moved to a hot press platform, and an aluminum solution in the aluminum smelting furnace is injected into the mold; a hot press is adjusted to a certain pressure and pressure maintaining time, hot pressing is performed, and then demolding is performed; and casts after demolding are forged so that the high strength, high modulus and high plasticity ceramic particle aluminum-based composite materialis obtained. The strength, the elastic modulus, the plasticity and the like of a produce prepared through the method are improved.

Description

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Claims

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Application Information

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Owner 西安创正新材料有限公司
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