Ionic nitriding heat treatment technique of 35CrMoV toothed sleeve or toothed ring for centrifugal compressor

一种离心压缩机、离子氮化的技术,应用在热处理炉、热处理设备、金属材料涂层工艺等方向,能够解决不能满足实际需求等问题,达到提高硬度、接触疲劳强度提高、提高心部性能的效果

Active Publication Date: 2017-06-27
SHENYANG TURBO MASCH CORP
View PDF4 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The compressor industry is no exception. The fatigue life of gear sleeves (rings) for centrifugal compressors needs to be improved urgently. The above-mentioned traditional ion nitriding heat treatment process obviously cannot meet the actual needs.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] 35CrMoV gear ring material for centrifugal compressor, its effective thickness is 100mm, its chemical composition: C: 0.048wt.%; Si: 0.42wt.%; Mn: 0.80wt.%; Cr: 13.70wt.%; Mo: 1.50 wt.%; S: 0.004 wt.%; P: 0.026 wt.%; V: 0.29 wt.%; Fe: balance. It is subjected to ion nitriding heat treatment, including the following steps:

[0036] (1) Normalizing treatment, heat preservation at 900°C for 2.5 hours, then air cooling;

[0037] (2) Quenching treatment, heat preservation at 900°C for 2.5 hours, then oil cooling;

[0038] (3) Tempering treatment, heat preservation at 600°C for 4.0 hours, then air cooling;

[0039] (4) Ion nitriding treatment, ion nitriding at 520°C for 22.0 hours, furnace cooling to 200°C, and then air cooling out of the furnace;

Embodiment 2

[0052]35CrMoV gear ring material for centrifugal compressor, its effective thickness is 100mm, its chemical composition: C: 0.048wt.%; Si: 0.42wt.%; Mn: 0.80wt.%; Cr: 13.70wt.%; Mo: 1.50 wt.%; S: 0.004 wt.%; P: 0.026 wt.%; V: 0.29 wt.%; Fe: balance. It is subjected to ion nitriding heat treatment, including the following steps:

[0053] (1) Normalizing treatment, heat preservation at 900°C for 2.5 hours, then air cooling;

[0054] (2) Quenching treatment, heat preservation at 900°C for 2.5 hours, then oil cooling;

[0055] (3) Tempering treatment, heat preservation at 600°C for 4.0 hours, then air cooling;

[0056] (4) Ion nitriding treatment, ion nitriding at 520°C for 18.0 hours, furnace cooling down to 200°C, and then air cooling out of the furnace;

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
directional tensile yield strengthaaaaaaaaaa
hardnessaaaaaaaaaa
directional tensile yield strengthaaaaaaaaaa
Login to view more

Abstract

The invention discloses an ionic nitriding heat treatment technique of a 35CrMoV toothed sleeve or toothed ring for a centrifugal compressor and belongs to the technical field of heat treatment techniques. The ionic nitriding heat treatment technique comprises the following steps that (1) normalizing treatment is conducted, specifically, the normalizing temperature is 900 DEG C, the heat preservation time is (effective thickness / 40mm) hours, and then air cooling is conducted; (2) quenching treatment is conducted, specifically, the quenching temperature is 900 DEG C, the heat preservation time is (effective thickness / 40mm) hours, and then oil cooling is conducted; (3) tempering treatment is conducted, specifically, the tempering temperature is 600 DEG C, the heat preservation time with the unit being hour is 1.5 times the quenching heat preservation time, and then air cooling is conducted; and (4) ionic nitriding treatment is conducted, specifically, ionic nitriding is conducted at the temperature of 520 DEG C for 18.0-25.0 h, furnace cooling is conducted till the temperature is lowered to be 200 DEG C, and then a product is moved out of a furnace and subjected to air cooling. The contact-fatigue strength of a workpiece treated through ionic nitriding heat treatment can be greatly improved owing to the fact that the core strength and hardness are improved.

Description

technical field [0001] The invention relates to the technical field of heat treatment technology, in particular to an ion nitriding heat treatment process of a 35CrMoV gear sleeve or gear ring for a centrifugal compressor. This process is applicable to the ion nitriding heat treatment process of 35CrMoV gear sleeves (rings) for all centrifugal compressors, and is also applicable to the ion nitriding heat treatment process of other product workpieces using 35CrMoV materials. Background technique [0002] At present, the traditional ion nitriding heat treatment process of 35CrMoV gear sleeve (ring) for centrifugal compressor is firstly quenched and tempered, that is, 900°C air cooling + 900°C oil cooling + 660°C air cooling, so that the core performance of the gear sleeve (ring) workpiece Reach the yield strength ≥ 735MPa, hardness HB269 ~ 302; then carry out ion nitriding treatment to make the surface hardness HV5 ≥ 502, and the thickness of the infiltrated layer ≥ 0.35mm. ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/25C21D9/40C23C8/38
CPCC21D1/25C21D9/40C23C8/38
Inventor 张忠和陈炜茹海鹏雍建华金星于百芳
Owner SHENYANG TURBO MASCH CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products