Friction coating with light-emitting early-warning function and preparation method of friction coating

A friction coating and functional technology, applied in the field of friction coating with luminescent warning function and its preparation, can solve the problems of limiting the development and application of detection methods, interference, etc., and achieve the effects of low cost, elimination of interference, and simple process

Active Publication Date: 2018-05-01
NANJING UNIV OF INFORMATION SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This technology allows for coating surfaces that are sensitive towards light emitted by certain materials (luminosity) without touching them or being affected from outside factors like temperature changes. It also has applications beyond just detecting damages caused due to environmental conditions such as water vapor exposure. Overall, this technology offers an affordable way to protect critical components while still providing precise real-time data about their impact over time.

Problems solved by technology

Technics Problem: Mechanic Equipment's components are vulnerable during repetitive use due to their exposing surfaces for impact or abrasion caused by frequent rubbing between them. These factors may lead to damage over time which requires costly repairs or replacement. Existing methods have limitations in detecting these types of damage without affecting its surrounding areas.

Method used

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  • Friction coating with light-emitting early-warning function and preparation method of friction coating
  • Friction coating with light-emitting early-warning function and preparation method of friction coating
  • Friction coating with light-emitting early-warning function and preparation method of friction coating

Examples

Experimental program
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Effect test

Embodiment 1

[0027] (1) Phosphor with double-layer luminescent effect and aluminum oxide (Al 2 o 3 ) Preparation of composite friction powder:

[0028] Take 20g of Al 2 o 3 With phosphors with different blue and green emission spectra, the phosphors of different colors and Al 2 o 3 According to the mass ratio of 1:4, add an appropriate amount of absolute ethanol to it, put it into a ball mill and stir it for 20 hours with a ball-to-material ratio of 500:1, and put it into an ultrasonic disperser for dispersion treatment to obtain uniformly dispersed Al 2 o 3 . In the above Al 2 o 3 Add 0.3% graphene to the mixture, continue to mix it with the oxide in a ball mill for 12 hours at a ball-to-material ratio of 500:1, and finally get Al 2 o 3 , phosphor and graphene composite powder.

[0029] (2) Preparation of composite film containing double-layer luminescent effect:

[0030] Prepare the epoxy resin-based film-forming system formula, with 45% epoxy resin, 15% polyamide resin, 15% ben

Embodiment 2

[0032] (1) Phosphors with a single green luminescence effect and titanium oxide (TiO 2 ) Preparation of composite friction powder:

[0033] Take 20g TiO 2 , add an appropriate amount of absolute ethanol to it, put it into a ball mill and stir it for 20h with a ball-to-material ratio of 500:1, then put the material into an ultrasonic disperser, open the suspension and agglomerate, so as to obtain uniformly dispersed TiO 2 , take out a part as a sample. Then add green phosphor powder to the remaining part, so that TiO 2 The mass ratio to the phosphor is 4:1, put it into a ball mill and stir for 12 hours at a ball-to-material ratio of 500:1 to obtain TiO 2 Composite powder with green phosphor.

[0034] (2) Preparation of composite films containing different luminous bodies:

[0035]Prepare the epoxy resin-based film-forming system formula, with 45% epoxy resin, 15% polyamide resin, 15% benzyl alcohol diluent, 10% OP-10 dispersant and 5% coupling agent, plus a small amount of di

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PUM

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Abstract

The invention relates to a friction coating with a light-emitting early-warning function and a preparation method of the friction coating. According to the invention, firstly, a ball milling and stirring process is adopted to prepare composite friction powder with different proportions such as oxide, graphene, fluorescent powder with different colors and the like, and luminous powder with different colors are mixed in conventional friction powder; then the composite powder is uniformly mixed with an epoxy resin adhesive and a film forming agent by using an ultrasonic dispersion technology, sothat the composite friction powder can have a good film forming effect on the surface of a metal matrix; and finally, a material containing the composite friction powder uniformly forms a film on thesurface of the matrix by utilizing a spin coating method, and the thickness and quality of the film forming are controllable. The method is simple and rapid in preparation, is low in cost, and is suitable for large-area production.

Description

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Claims

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Application Information

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Owner NANJING UNIV OF INFORMATION SCI & TECH
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