Group III-V semiconductor device and method for producing the same

a semiconductor and semiconductor technology, applied in the direction of semiconductor devices, basic electric elements, electrical equipment, etc., can solve the problems of inability to flow in a vertical direction, sapphire exhibits low thermal conductivity, and the semiconductor structure on the substrate is difficult to dicing, so as to prevent light emission through the side surface

Inactive Publication Date: 2008-06-26
TOYODA GOSEI CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0012]In view of the foregoing, in a method in which, firstly, an n-layer is formed on a base, followed by formation of a p-layer; the resultant semiconductor layer is separated into semiconductor devices; each of the semiconductor devices is bonded to a support substrate by the mediation of solder; and the base is removed through the laser lift-off process, an object of the present invention is to prevent short circuit between the n-layer and the p-layer at a side surface of the semiconductor device. Another object of the present invention is to prevent cracking in the semiconductor device side surface, which would otherwise caused by physical impact generated during separation of the base.

Problems solved by technology

However, since sapphire has no electrical conductivity, current cannot flow in a vertical direction of a semiconductor stacked structure including a sapphire substrate.
Furthermore, sapphire has no clear cleavage plane, making dicing of a semiconductor structure on a sapphire substrate difficult.
In addition, sapphire exhibits low thermal conductivity, and inhibits radiation of heat from a semiconductor device.
In a semiconductor device including a semiconductor layer and a sapphire substrate, external quantum efficiency is low due to total reflection at the interface between the semiconductor layer and the substrate, or confinement of light in the semiconductor layer.
However, a sapphire substrate encounters difficulty in such a processing.
During removal of a sapphire substrate through the laser lift-off process, physical impact may be applied to side surfaces of a group III nitride semiconductor device, and cracking may occur in the side surfaces.
The method disclosed in Japanese Patent Application Laid-Open (kokai) No. 2006-135321 poses a problem in that, since a sapphire substrate (growth substrate) and a protective film are strongly bonded to each other, exfoliation occurs in the protective film during separation of the sapphire substrate, leading to cracking in a semiconductor device.
This method also poses a problem in that a metal layer formed on the semiconductor device must be cut during dicing.
Meanwhile, the method disclosed in Japanese Kohyo Patent Publication No. 2005-522873 or Japanese Patent Application Laid-Open (kokai) No. 2006-135321 does not employ bonding of a semiconductor device to a support substrate.
Bonding of a semiconductor device to a support substrate poses problems as described below.
Although the n-layer can be formed to have a large thickness, the p-layer encounters difficulty in attaining a large thickness; i.e., the p-layer has a small thickness.
Therefore, solder or metal may be deposited on side surfaces of a semiconductor device during dicing or wafer bonding, resulting in short circuit between the p-layer and the n-layer.

Method used

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Examples

Experimental program
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Effect test

embodiment 1

[0072]FIGS. 1A to 1H are cross-sectional views of semiconductor structures for describing the steps of producing a light-emitting device through laser lift-off in Embodiment 1.

[0073]Firstly, a group III nitride semiconductor layer 11 is formed on a sapphire substrate 10 through epitaxial growth. A p-electrode 13 and a low-melting-point metal diffusion preventing layer 14 are formed on the semiconductor layer in the areas where light-emitting devices 12 are provided (FIG. 1A). The p-electrode may be formed from a metal having high optical reflectance and low contact resistance; for example, Ag, Rh, Pt, Ru, or an alloy containing such a metal as a primary component. Alternatively, the p-electrode may be made of, for example, Ni, an Ni alloy, or an Au alloy; or may be formed of a composite layer including a transparent electrode film (e.g., ITO film) and a highly reflective metal film. The low-melting-point metal diffusion preventing layer 14 is formed of, for example, a Ti / Ni-containi...

embodiment 2

[0086]FIGS. 3A to 3G are cross-sectional views of semiconductor structures for describing the steps of producing a light-emitting device through laser lift-off in Embodiment 2.

[0087]Firstly, a group III nitride semiconductor layer 51 is formed on a sapphire substrate 50 through epitaxial growth. A p-electrode 53 and a low-melting-point metal diffusion preventing layer 54 are formed on the semiconductor layer in the areas where light-emitting devices 52 are provided (FIG. 3A). The p-electrode may be formed from a metal having high optical reflectance and low contact resistance; for example, Ag, Rh, Pt, Ru, or an alloy containing such a metal as a primary component. Alternatively, the p-electrode may be made of, for example, Ni, an Ni alloy, or an Au alloy; or may be formed of a composite layer including a transparent electrode film (e.g., ITO film) and a highly reflective metal film. The low-melting-point metal diffusion preventing layer 54 is formed of, for example, a Ti / Ni-containi...

embodiment 3

[0096]As shown in FIG. 5, Embodiment 3 of the method of the invention is identical to Embodiment 2, except that the metal film 56 is also provided on the side surfaces of the light-emitting device 52 so as to cover the side-surface protective film 55. Since Al is a metal having high optical reflectance, light emission through a side surface of the light-emitting device 52 can be prevented by the metal film 56. Particularly when a side surface of the light-emitting device 52 is slanted, formation of the metal film 56 also on the slanted surface is preferred.

[0097]In Embodiments 2 and 3, a light-emitting device is produced. However, the present invention is not limited to the production of a light-emitting device, and encompasses any semiconductor devices which can be produced through the laser lift-off technique. Other than semiconductor devices produced from a group III nitride semiconductor, the invention is also applicable to semiconductor devices produced from a group III-V semic...

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Abstract

The method of the invention for producing a group III-V semiconductor device includes forming, on a base, a plurality of semiconductor devices isolated from one another, each semiconductor device having at least an n-layer proximal to the base, and a p-layer distal to the base, and having a p-electrode formed on the top surface of the p-layer, and a first low-melting-point metal diffusion preventing layer, the low-melting-point metal diffusion preventing layer being formed on the top surface of the p-electrode; forming, from a dielectric material, a side-surface protective film so as to cover a side surface of each semiconductor device; bonding the semiconductor device to a conductive support substrate via a low-melting-point metal layer; and removing the base through the laser lift-off process.

Description

BACKGROUND OF THE INVENTION[0001]1. Field of the Invention[0002]The present invention relates to a method for producing a semiconductor device which method includes growing an n-layer and a p-layer of a group III-V semiconductor on a growth substrate, bonding an electrode layer on the p-layer to a support substrate by use of solder, and removing the growth substrate through the laser lift-off process; and to a semiconductor device produced through the method. More particularly, the present invention relates to a method for producing a semiconductor device so as to prevent short circuit between side surfaces of a p-layer and an n-layer, and to protect the semiconductor device from cracking, which would otherwise occur in side surfaces of the device during the laser lift-off process; and to a semiconductor device structure produced through the method.[0003]2. Background Art[0004]In general, sapphire, which is chemically and thermally stable, has been employed as a substrate for the gr...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): H01L21/76H01L33/00H01L21/02
CPCH01L33/0079H01L21/8252H01L33/0093
Inventor ANDO, MASANOBUHORIUCHI, SHIGEMIKINOSHITA, YOSHINORIINAZAWA, RYOHEIUEMURA, TOSHIYA
Owner TOYODA GOSEI CO LTD
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