Production technology of wire rod for solid surfacing welding wires

A technology for surfacing welding wire and production process, which is applied in welding media, manufacturing tools, welding equipment, etc., can solve the problem of high cost, and achieve the effect of low production cost, high deposition and welding efficiency, and easy automatic operation.

Active Publication Date: 2014-03-26
TIANJIN IRON & STEEL GRP
View PDF7 Cites 15 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

A patent application number 96115704.6, titled "A kind of surfacing welding wire for hot work dies", relates to a kind of surfacing welding wire for repairing or pre-strengthening hot work dies; a patent application number 200910237100.5, titled The document "Submerged arc surfacing welding method and surfacing welding wire material for cold-rolled back-up rolls" involves roll manufacturing technology, which contains more alloys such as Ni, Mo, V, W, Nb, etc., and the cost is extremely high, and Flux cored welding wire is used

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Production technology of wire rod for solid surfacing welding wires
  • Production technology of wire rod for solid surfacing welding wires
  • Production technology of wire rod for solid surfacing welding wires

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Converter process: use high carbon and dephosphorization organic combination, control the end point C=0.15%, P=0.010%, in the early stage of blowing, use large bottom blowing and stirring to achieve the purpose of rapid dephosphorization; adjust the oxygen lance height 1.3-1.8 m, rapid slag removal; medium-intensity bottom blowing is used in the middle and later stages to prevent slag from drying out and molten steel returning to P; control the basicity of slag at 2.5, and softly blow argon for 3 minutes after the furnace; control the end point temperature to 1620°C; use SiAlBa composite deoxidizer for deoxidation , the dosage is 1.0; the temperature from the molten steel to the LF refining station is 1540°C;

[0028] LF refining process: blow argon after entering the station, add refining slag and reducing agent in batches, quickly supply electricity to form white slag, ensure white slag refining time 20min, feed φ13mm CaSi wire 80m after the composition and temperature...

Embodiment 2

[0037] Converter process: use high-strength carbon and dephosphorization organically, control the end point C=0.18%, P=0.009%, use large bottom blowing and stirring in the early stage of blowing to achieve the purpose of rapid dephosphorization; adjust the height of the oxygen lance to 1.5m, Rapid slag removal; medium-intensity bottom blowing is used in the middle and later stages to prevent the slag from drying out and molten steel returning to P; the basicity of the slag is controlled at 2.8, and argon is blown softly after the furnace for 4 minutes; the end point temperature is controlled at 1640°C; the SiAlBa composite deoxidizer is used for deoxidation. 1.3kg / t; the target temperature of molten steel to LF refining station is 1570℃;

[0038] Refining process: blow argon after entering the station, add refining slag and reducing agent in batches, quickly supply electricity to form white slag, ensure white slag refining time 25 minutes, feed φ13mm CaSi wire 95m after the com...

Embodiment 3

[0047] Converter process: use high carbon and dephosphorization organic combination, control the end point C=0.20%, P=0.010%, adjust the oxygen lance height to 1.8m, and quickly melt slag; use large bottom blowing and stirring in the early stage of blowing to achieve rapid dephosphorization The purpose of this method is to use medium-intensity bottom blowing in the middle and late stages to prevent the slag from drying out and the molten steel to return to P; control the basicity of the slag at 3.0, and blow argon softly after the furnace for 5 minutes; control the end point temperature to 1650 ° C, and use SiAlBa composite deoxidizer for deoxidation, with a dosage of 1.5 kg / t; the temperature from molten steel to LF refining station is 1560℃;

[0048] LF refining process: blow argon after entering the station, add refining slag and reducing agent in batches, quickly supply electricity to form white slag, ensure white slag refining time 28 minutes, feed 100m of φ13mm CaSi wire ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a production technology of a wire rod for solid surfacing welding wires. The wire rod comprises the components in percentage by weight as follows: 0.32-0.39% of C, 1.10-1.40% of Si, 0.80-1.10% of Mn, 1.10-1.40% of Cr, smaller than or equal to 0.025% of S, smaller than or equal to 0.025% of P, smaller than or equal to 0.30% of Ni, smaller than or equal to 0.25% of Cu, smaller than or equal to 0.10% of Mo and the balance of Fe and inevitable impurities. A process route comprises blowing by a converter, refining by an LF (ladle furnace), continuous casting and high-speed wire rolling. The solid surfacing welding wires produced through the technology have the advantages of low production cost, high deposition and welding efficiency, convenience in automatic operation and the like; according to the production technology of the wire rod for the solid surfacing welding wires, the component design of medium carbon and high silicon and chrome is adopted in chemical component, and the cost increase caused by addition of a large number of Ni, Mo, V, Ti alloys and the like in the past is avoided, so that the production technology has obvious economic benefits; the produced wire rod is stable in mechanical property, the tensile strength is 840-890 MPa, the elongation is 17%-20%, the area reduction is 60%-70%, the metallographic structure is F (ferrite) +P (pearlite), the grain size is grade 8.0-9.0, and the size deviation is + / -0.15 mm.

Description

technical field [0001] The invention belongs to the technical field of medium-carbon alloy steel wire rod and its manufacturing process, and in particular relates to a wire rod production process for solid-core surfacing welding wire. Background technique [0002] Some large-scale equipment and parts in the fields of machinery manufacturing, metallurgy, and electric power are subject to harsh working conditions and are often exposed to high temperature, high pressure, friction, and corrosion environments, and are prone to defects such as wear, cracks, and peeling. If not repaired in time, it will lead to The entire workpiece is scrapped, causing significant waste of resources and energy, and may also cause serious safety accidents. At the same time, such parts are usually heavy, expensive, and difficult to replace. As an important surface treatment technology, surfacing welding directly deposits a layer of metal layer on the damaged part to repair worn, peeled and cracked p...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C22C38/18C22C38/20C22C38/22C22C38/40C22C38/42C22C38/44B23K35/30B23K35/40
Inventor 吴波徐龙庆孙国庆赵斯野
Owner TIANJIN IRON & STEEL GRP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products