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15 results about "Continuous casting" patented technology

Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, "continuous casting" has evolved to achieve improved yield, quality, productivity and cost efficiency. It allows lower-cost production of metal sections with better quality, due to the inherently lower costs of continuous, standardised production of a product, as well as providing increased control over the process through automation. This process is used most frequently to cast steel (in terms of tonnage cast). Aluminium and copper are also continuously cast.

Small-dimension British standard deformed steel bar B500B and manufacturing technology thereof

The invention discloses a small-dimension British standard deformed steel bar B500B and a manufacturing technology thereof. The chemical component requirements of the small-dimension British standard deformed steel bar B500B are: C: 0.19-0.22 wt%, Si: 0.20-0.60 wt%, Mn: 0.70-0.90 wt%, Cr: 0.5-0.8%, P, S: less than or equal to 0.035 wt%, Ni, Cu: less than or equal to 0.25 wt%, Mo, Al: less than or equal to 0.10 wt%, and N: less than or equal to 0.011 wt%; the balance is Fe; carbon equivalent Ceq is less than or equal to 0.50%. The technology comprises converter or electric furnace smelting, LF refining or argon blowing refining, CCM bloom or billet continuous casting, bar controlled rolling, and controlled cooling. The component design takes chromium to replace expensive vanadium for alloying, is matched with reasonable-design controlled rolling temperature and air cooling temperature, realizes production of the small-dimension British standard deformed steel bar B500B with qualified performance in low cost, and acquires favorable economical and social benefits.
Owner:NANJING IRON & STEEL CO LTD

Method for relieving pattern segregation of spring steel

ActiveCN106399654ASolve the problem of resentmentReduce manufacturing costTemperature differenceSpring steel
The invention provides a method for relieving pattern segregation of spring steel. The method for relieving pattern segregation of the spring steel comprises the following steps of (1) conventional smelting and control over the temperature of an upper continuous casting platform; (2) the process of two-time fire cogging of a square billet with the dimension being 185*185 mm; and (3) the process of high-speed rolling for steel products the diameter of 14 mm, wherein the heating temperature is 1020-1150 DEG C, the temperature of a soaking zone is 1020-1080 DEG C, and the temperature difference between an upper fracture surface and a lower fracture surface is smaller than or equal to 15 DEG C; the time in the furnace is 120-150 min, the start rolling temperature is 930-960 DEG C, the inlet temperature of a finishing mill is 870-900 DEG C, the inlet temperature of a reducing sizing mill is 830-850 DEG C, the finish rolling temperature is 820-850 DEG C, the outlet speed for pre-finishing is not greater than 8 m/s, and the largest roller speed of a Stelmor controlled cooling line is not greater than 33 m/s; and a 1# fan, a 2# fan are opened by 35%, and other fans and a heat preservation cover are completely opened. Compared with the prior art, by adoption of the method, the problem that pattern segregation exceeds the standard, and consequentially judgment amending is caused can be completely solved, and the production cost is greatly reduced.
Owner:武汉钢铁有限公司

Pouring stream protecting device for pouring molten steel through large ladle in continuous casting

InactiveCN105397079ASolve the problem of pouring and overturning steel below the liquid level of molten steel inserted into the tundishEasy to installMelt-holding vesselsOperabilityMolten steel
The invention provides a pouring stream protecting device for pouring molten steel through a large ladle in continuous casting. The pouring stream protecting device comprises a shell and a channel, wherein the channel is located in the shell and penetrates through the shell, and ladle filler sand and the molten steel can pass through the channel. The channel comprises a connector part, a narrow straight barrel part and a wide straight barrel part, wherein the connector part is used for being matched with an upper nozzle of the large ladle for sealing, and the upper nozzle of the large ladle is sleeved with the connector part; one end of the narrow straight barrel part is communicated with the connector part, and the inner diameter of the narrow straight barrel part is smaller than that of the connector part; the wide straight barrel part is communicated with the other end of the narrow straight barrel part, and the inner diameter of the wide straight barrel part is larger than that of the narrow straight barrel part. Through the pouring stream protecting device, the nature of large-ladle pouring protection can be improved, and the large-ladle pouring protection effect is prominent; besides, the pouring stream protecting device is easy to mount, convenient to use and high in operability.
Owner:SHANDONG IRON & STEEL CO LTD

Baking-free long water gap for large-plate-blank continuous casing low-carbon and low-silicon steel and preparation process of baking-free long water gap

ActiveCN102962445AAvoid secondary oxidationReduce labor intensityMelt-holding vesselsFiberPollution
The invention discloses a large-plate-blank carbon-free and silicon-free baking-free long water gap, which consists of a long water gap substrate and an inner liner, wherein the long water gap substrate consists of a zirconium carbon outer layer and an aluminum carbon inner layer, the zirconium carbon outer layer consists of following substances in parts by weight: 70 to 80 parts of zirconium, 12 to 14 parts of C (carbon) and 2 to 4 parts of CaO (calcium oxide), the aluminum carbon inner layer consists of the following substances in parts by weight: 60 to 80 parts of Al2O3 (aluminum oxide) and 10 to 30 parts of C, and the inner liner consists of the following ingredients in parts by weight: 74 to 76 parts of aluminum magnesium spinel, 14 to 16 parts of anti-explosion fiber and 8 to 10 parts of phenolic resin. Through the use of the baking-free long water gap for large-plate-blank continuous casing low-carbon and low-silicon steel, impurity pollution and steel blank carbon increase and silicon increase phenomena caused by secondary oxidization of large-ladle molten steel and molten steel sputtering can be prevented, the continuous casting efficiency can be continuously improved, the continuous casting blank quality is ensured, and more economic benefits are created for enterprises.
Owner:HENAN XIBAO METALLURGICAL MATERIALS GROUP

Upward continuous casting machine of superwide copper strip blank

InactiveCN102211158ARealize short processShort process to reachWinding machineGraphite
The invention discloses an upward continuous casting machine of a superwide copper strip blank, comprising a smelting furnace, heat preserving furnaces, the upward continuous casting machine arranged above the heat preserving furnaces, inductors, a variable frequency coreless winding machine and a graphite mould. The upward continuous casting machine of the superwide copper strip blank is characterized in that both sides of the smelting furnace are respectively provided with the heat preserving furnaces; the inductors are respectively arranged at the bottoms of the heat preserving furnaces and the smelting furnace; the upward continuous casting machine is provided with two drawing heads; each drawing head is connected with a crystallizer; the graphite mould is in a rectangular shape, and a C-shaped clamp is arranged on the graphite mould and fixed by using a bolt. The invention has the advantages of simple structure and long service life, realizes the short process of the superwide copper strip blank, achieves the energy saving, the emission reduction and the low carbon; in addition, the superwide copper strip blank produced by using the upward continuous casting machine has uniform thickness and stable quality.
Owner:李福金

Production method of large-wall-thickness straight-seam submerged-arc-welded pipeline steel plate

ActiveCN107641768ASmall grain size variabilityUniform mechanical propertiesSheet steelMaximum diameter
The invention discloses a production method of a large-wall-thickness straight-seam submerged-arc-welded pipeline steel plate, comprising the steps of smelting and continuous casting, heating, rolling, cooling, and straightening; in the step of smelting and continuous casting, a casting blank from the continuous casting comprises, by weight, 0.03-0.07% of C, </=0.10% of Si, 1.5-1.7% of Mn, </=0.015% of P, </=0.002% of S, 0.015-0.045% of Als, 0.20-0.30% of Cr, 0.055-0.070% of Nb, 0.010-0.030% of Ti, and the balance of Fe and unavoidable impurities. A large-wall-thickness pipeline steel base product produced via the method has uniform mechanical properties at 0/4, 2/4 and 4/4 along its thickness in directions perpendicular to and parallel to the rolling direction, with small differences in metallographic structure type and grain size; after production, a difference between maximum diameter and minium diameter of end ports of a steel pipe is 0.1-1.2 mm, end roundness deviations of the steel pipe range from 0.5 mm to 4.5 mm, and roundness index is increased by 55-70%. The large-wall-thickness straight-seam submerged-arc-welded pipeline steel plate produced via the method has the advantages such as high uniformity of mechanical properties, and small roundness deviation and high index after subsequent pipe forming.
Owner:HBIS COMPANY LIMITED HANDAN BRANCH COMPANY

Turnover device of ultra-thick vertical continuous casting machine

A turnover device of an ultra-thick vertical continuous casting machine comprises a hydraulic cylinder. A hydraulic rod of the hydraulic cylinder is connected with the bottom end of a turnover frame. A guide frame matched with a guide groove in a dummy bar is welded to the side face of the turnover frame. A bearing hook for bearing the head of the dummy bar is welded to the turnover frame, and the side is further connected with bearing rollers for supporting the dummy bar and a casting blank. The turnover frame is further connected with a cooling device for cooling the casting blank. The turnover frame is connected with a fixed support through a supporting point. The turnover frame can be driven by the hydraulic cylinder to rotate from a vertical position to a horizontal position around the supporting point in a reciprocating manner. According to the turnover device, the casting blank and the dummy bar can be turned over to the horizontal position from the vertical position, the dummy bar is reset through a horizontal movement device after ingot removing and blank discharging are completed, then the dummy bar is turned over to the vertical position from the horizontal position by the turnover device to wait for casting, and the production efficiency is improved.
Owner:CHINA NAT HEAVY MACHINERY RES INSTCO
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