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11 results about "Induction heating" patented technology

Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, through heat generated in the object by eddy currents. An induction heater consists of an electromagnet, and an electronic oscillator that passes a high-frequency alternating current (AC) through the electromagnet. The rapidly alternating magnetic field penetrates the object, generating electric currents inside the conductor called eddy currents. The eddy currents flowing through the resistance of the material heat it by Joule heating. In ferromagnetic (and ferrimagnetic) materials like iron, heat may also be generated by magnetic hysteresis losses. The frequency of current used depends on the object size, material type, coupling (between the work coil and the object to be heated) and the penetration depth.

Method and apparatus for preparing major diameter single crystal

InactiveCN1847468AMake up for heat lossHigh Inductive Heat InputPolycrystalline material growthBy zone-melting liquidsSingle crystalEngineering
The present invention relates to an apparatus and method for growing a high melting point single crystal having a predetermined orientation, which is grown from a culture rod (3) by a floating zone method or a suspension zone method. The device comprises: culture rods (3) and crystal nuclei (4), a strip-shaped resistance heating type heating strip (6) provided with at least one opening is installed between its ends and next to it, and it is heated To the crystal melting temperature, so as to form the melting zone (5), drive mechanism (8, 11), so that relative movement occurs between the heating belt (6) and the crystal nucleus (4) and the culture rod (3) that are installed next to the heating belt , the molten liquid material of the culture rod (3) is obtained through each opening of the heating belt, and causes single crystal growth on the crystal nucleus (4) by cooling, and another heating device (15, 16), which is arranged at the melting The vicinity of the zone (5) in order to set the temperature gradient within the range of the melting zone (5). In order to reduce the temperature gradient in the melting zone, said further heating device (15, 16) comprises at least one heating coil (17, 19), which is driven with radio frequency, wherein the heating strip (6) and the respective heating coil are thus mounted opposite each other (17, 19) so that radio frequency radiation is coupled on the heating strip in order to generate an additional inductive heat input in the heating strip and to set a temperature gradient across the melting zone (5). This enables an inductive heat input into the heating strip, which can be varied or varied in a targeted manner.
Owner:SCHOTT AG

Special-steel-material flexible wheel of harmonic reducer, and cyclic heat treatment method thereof

InactiveCN109280851AImprove fatigue lifeImprove stabilityFurnace typesHeat treatment furnacesAustenite grainReduction drive
The invention discloses a special-steel-material flexible wheel of a harmonic reducer, and a cyclic heat treatment method thereof. The cyclic heat treatment method comprises the three steps of carrying out normalizing heat treatment, rough machining and thermal refining; the isothermal annealing operation is cancelled; the normalizing heat treatment comprises the following concrete steps of feeding a forged flexible wheel workblank into a heating furnace, adjusting the normalizing induction heating temperature to range from 880 DEG C+/-20 DEG C, heating and insulating for 45min, and continuously carrying out normalizing heat treatment for two times; and the thermal refining comprises the following concrete steps of feeding a roughly machined flexible wheel workblank into the heating furnace, adjusting the quenching induction heating temperature to range from 850 DEG C+/-20 DEG C, insulating for 45min, then oil quenching, adjusting the tempering induction heating temperature to range from 560 DEG C+/-20 DEG C, insulating for 90min, and carrying out thermal refining for 1 to 3 times according to the flexible wheel grain size number requirement. The special-steel-material flexible wheel of the harmonic reducer, and the cyclic heat treatment method thereof provided by the invention have the beneficial effects that after the cyclic heat treatment method provided by the invention isadopted to treat the flexible wheel made of the special steel material (medium-carbon high-strength quenched and tempered steel), the original austenite grains of the flexible wheel can be refined andhomogenized.
Owner:XINING SPECIAL STEEL +1

Method for producing high-temperature alloy by induction heating vacuum refining

InactiveCN101323927AReduce gas contentReduce manufacturing costSteelmakingVacuum pressure
The invention discloses a method for producing high-temperature alloy by adopting induction heating vacuum refining, which is realized through the following steps that: in a 1 to 3-ton induction steelmaking furnace, induction is utilized to heat molten steel; the temperature of the molten steel is increased to 1380 DEG C to 1650 DEG C; 20 to 80 kg of CaO-Al2O3 (5 to 30 percent of Al2O3) refining slag series is added to the surface of the molten steel, wherein, CaO-Al2O3 contains 5 percent to 30 percent of Al2O3; after melting and refining slag, vacuum treatment is carried out by being covered with a vacuum cover; during the vacuum treatment, on one hand, argon gas is fed into the furnace through a porous plug at the bottom of the induction steelmaking furnace, and the flow of argon gas is kept at 5 to 20 liters/minute; on the other hand, the vacuum pressure in the induction steelmaking furnace is kept between 0 and 10Pa; the heating power of the induction steelmaking furnace is kept between 100 and 600KW; the refining time is kept between 15 and 45 minutes; after refining and vacuum treatment, slagging-off is carried out; under the protection of argon gas, tapping and ingot teeming are carried out; by adopting the method of the invention, gas contained in finished product and impurity contained in molten steel are greatly reduced; chemical compositions are very much uniform; product performance is greatly improved; besides, the production cost is greatly reduced.
Owner:上海丰渠特种合金有限公司

Temperature control system for high-frequency heating sealing device of PE can packing machine, and implementation method

InactiveCN105259950AIncrease profitEmission reductionTemperatue controlScale removal and water softeningTemperature controlProduction line
The invention discloses a temperature control system for a high-frequency heating sealing device of a PE can packing machine, and the system comprises at least one can packaging production line, wherein the high-frequency induction heating sealing device of each can packaging production line is provided with a cooling pipeline and a first temperature sensor; a circulating water tank which comprises a tank body, an input circulating apparatus which is disposed on the tank body and is connected with a water supply pipeline and a water drainage pipeline, an output circulating apparatus which is connected to each cooling pipeline, and a second temperature sensor; and a temperature control unit which is disposed in the circulating water tank, and comprises a control mainboard which is in communication connection with the first temperature sensor and the second temperature sensor. The control mainboard obtains the temperature data of the high-frequency induction heating sealing devices and circulating water in the circulating water tank through the first and second temperature sensors during current operation, so as to switch the working states of the input circulating apparatus and the output circulating apparatus.
Owner:MIANYANG FUQUAN DAIRY CO LTD

Method for preparing coarse granularity chromium carbide powder

ActiveCN108046259AMeet wear resistanceCorrosiveCarbon compoundsChemical industryAdhesiveWear resistant
The invention discloses a method for preparing coarse granularity chromium carbide powder capable of simplifying the process, saving the energy consumption, improving the rate of qualified products ina milling process and well meeting requirements of preparation of wear-resistant, corrosion-resistant, high-temperature oxidation resistant novel materials in industries such as hard-face materials,flux-cored wires, high temperature alloys and the like. The method comprises the following steps: burdening chromium sesquioxide powder and carbon, and adding an adhesive to be uniformly mixed; molding with a press after uniform mixing; placing the molded material block in a high-temperature vacuum induction heating furnace graphite crucible, vacuumizing, performing power-on heating and raising the temperature, and maintaining the vacuum degree to be within 200-400Pa; carrying out a vacuum carbonation reaction between the chromium sesquioxide powder and carbon to produce chromium carbide, andcontrolling the carbonation reaction temperature to be 1350-1550 DEG C, wherein the carbonation reaction time is 8-15 hours; enabling the vacuum degree to be less than 100Pa, filling the furnace withargon after the carbonation reaction is completed, controlling the pressure in the furnace to be 40-80kPa, and increasing the heating power to melt the chromium carbide sintered body so as to obtain achromium carbide ingot; crushing the chromium carbide ingot into particles with the granularity of less than 10mm by using a mechanical method, milling by an impact crusher, and passing through a 60-mesh sieve, thereby obtaining the coarse granularity chromium carbide powder.
Owner:锦州市金属材料研究所

Automobile wheel hub pressing-in type shaft head processing method

InactiveCN104801933ASimple process routeImprove fatigue strengthFurnace typesHeat treatment furnacesMedium frequencyEngineering
The invention discloses an automobile wheel hub pressing-in type shaft head processing method, which is used for processing and manufacturing an automobile wheel hub pressing-in type shaft heads made of 40Gr alloy steel materials. The processing method sequentially comprises the following steps of blanking, heating, extrusion forming, coarse processing, heat processing and fine processing, and is characterized in that the medium frequency induction heating is adopted in the heating step, according to the medium-frequency induction heating, blanks obtained in blanking is heated to the temperature T in the time t, the time t is between 35s and 50s, and the temperature T is between 1135 DEG C and 1150 DEG C. The process route is favorable for improving the product quality of the pressing-in type shaft head.
Owner:CHENGDU LINGCHUAN SPECIAL IND

Combined type pocket block based on electromagnetic induction heating tapping technology

ActiveCN108356258ASolve the disadvantages of inability to recover induction coilsAchieve recyclingMelt-holding vesselsEngineeringMolten steel
The invention discloses a combined type pocket block based on an electromagnetic induction heating tapping technology. The combined type pocket block comprises an upper pocket block body and a lower pocket block body; an induction coil is poured and packaged in the lower pocket block body; an induction coil lead wire is led out of the bottom of the lower pocket block body, penetrates through a steel ladle bottom case and is connected with an induction heating power supply; the upper pocket block body is stacked at the top of the lower pocket block body; the upper pocket block body is in located connection with the lower pocket block body through a bulge and groove structure on the contact surface; an upper molten steel channel is formed in the upper pocket block body, and is of a frustum cone-shaped structure; the minor diameter end of the upper molten steel channel faces downwards; the height of the upper molten steel channel is less than or equal the height of a Fe-C alloy fusion layer; a lower molten steel channel is formed in the lower pocket block body; the lower molten steel channel is of a cylindrical structure and communicates with the upper molten steel channel; and the diameter of the lower molten steel channel is equal to that of the minor diameter end of the upper molten steel channel. Duty-cycle operation of the induction coil is achieved, the sizes of the molten steel channels are optimized, and the 100% automatic pouring rate is ensured.
Owner:NORTHEASTERN UNIV
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