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15 results about "Steelmaking" patented technology

Steelmaking is the process of producing steel from iron ore and/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur and excess carbon (most important impurity) are removed from the sourced iron, and alloying elements such as manganese, nickel, chromium, carbon and vanadium are added to produce different grades of steel. Limiting dissolved gases such as nitrogen and oxygen and entrained impurities (termed "inclusions") in the steel is also important to ensure the quality of the products cast from the liquid steel.

One-key remote ladle car positioning and automatic uncovering and covering control device

ActiveCN110369700AIncrease coverage rateReduce usageMelt-holding vesselsCasting safety devicesLower limitSteelmaking
The invention relates to a one-key remote ladle car positioning and automatic uncovering and covering control device which comprises a motor, a coupler, a band brake, a speed reducer, a crank I, a pinshaft, a connecting rod I, a pressure sensor, a pin shaft, a crank II, a gear I, a shaft, a gear II, a main shaft, a fishing hook, a bearing box, a fixing bolt, a connecting rod II, an uncovering andcovering traveling trolley, a ladle cover, an uncovering and covering trolley driving device, a ladle car, a steel ladle, a digital laser positioner I, a digital laser positioner II, a PLC system, anupper limit position, a lower limit position, a laser receiving plate I, a laser receiving plate II, an under-furnace steel car track and an uncovering and covering trolley track. According to the device, various process equipment accidents caused by a large amount of manual operation are reduced, the ladle covering rate is greatly improved, the cost is reduced, the use of human resources is reduced, the production efficiency and the labor efficiency of workers are improved, and deep automatic steelmaking is realized.
Owner:TANGSHAN STAINLESS STEEL +1

Method for producing high-temperature alloy by induction heating vacuum refining

InactiveCN101323927AReduce gas contentReduce manufacturing costSteelmakingVacuum pressure
The invention discloses a method for producing high-temperature alloy by adopting induction heating vacuum refining, which is realized through the following steps that: in a 1 to 3-ton induction steelmaking furnace, induction is utilized to heat molten steel; the temperature of the molten steel is increased to 1380 DEG C to 1650 DEG C; 20 to 80 kg of CaO-Al2O3 (5 to 30 percent of Al2O3) refining slag series is added to the surface of the molten steel, wherein, CaO-Al2O3 contains 5 percent to 30 percent of Al2O3; after melting and refining slag, vacuum treatment is carried out by being covered with a vacuum cover; during the vacuum treatment, on one hand, argon gas is fed into the furnace through a porous plug at the bottom of the induction steelmaking furnace, and the flow of argon gas is kept at 5 to 20 liters/minute; on the other hand, the vacuum pressure in the induction steelmaking furnace is kept between 0 and 10Pa; the heating power of the induction steelmaking furnace is kept between 100 and 600KW; the refining time is kept between 15 and 45 minutes; after refining and vacuum treatment, slagging-off is carried out; under the protection of argon gas, tapping and ingot teeming are carried out; by adopting the method of the invention, gas contained in finished product and impurity contained in molten steel are greatly reduced; chemical compositions are very much uniform; product performance is greatly improved; besides, the production cost is greatly reduced.
Owner:上海丰渠特种合金有限公司

Low-aluminum and low-silicon welding wire steel low-sulfur-control smelting method

ActiveCN111979374AReduce sulfur contentPrevent slagSteelmakingSlag (welding)
The invention discloses a low-aluminum and low-silicon welding wire steel low-sulfur-control smelting method. After an electric furnace steelmaking is completed, alloying is carried out, the tapping quantity is controlled during the electric furnace tapping, and the electric furnace retains steel; stirring is carried out after tapping, and slags are poured out after stirring; the slags are placedin a refining furnace, after active lime and fluorite are added in batches, power supply slugging refining is carried out, after refining is carried out, active lime and fluorite are re-added, a deoxidizing slag-forming agent is added for diffusion deoxidation, metal manganese is added for supplementary for adjusting manganese content after sampling and analysis are carried out, after the power supply heating is carried out, the deoxidizing slag-forming agent is used to continue to diffuse and deoxidize to maintain white slag, when the temperature reaches 1615-1630 DEG C, sampling and analysisare carried out, when the mass percentage content of aluminum is small than or equal to 0.010%, the mass percentage content of silicon is small than or equal to 0.05, the mass percentage content of sulfur is small than or equal to 0.003%, and the manganese content is qualified, pure calcium rod cored wires are fed, and after the calcium is fed, static stirring is carried out for more than or equal to 15min; and after the temperature reaches 1595-1610 DEG C, continuous pouring is carried out, and thus low-aluminum and low-silicon welding wire steel is obtained.
Owner:NANJING IRON & STEEL CO LTD

Efficient converter protection method for predicting converter final slag viscosity model

ActiveCN110991772AReduce maintenance costsReduce slag splash timeSteel manufacturing process aspectsForecastingSteelmakingData acquisition
The invention discloses an efficient converter protection method for predicting a converter final slag viscosity model, and belongs to the field of converter steelmaking. The method comprises the following steps: data of a secondary charging system of a steel mill is collected in real time through a data acquisition module and the data is transmitted to a calculation processing module; the data processed by the calculation processing module is classified by the judgment processing module to obtain different output results; and finally, an output module is used for controlling a secondary system, human interference is reduced, the smelting time is shortened, and automatic and efficient furnace protection is achieved. According to a system, the final slag viscosity of the converter can be calculated through the prediction model, whether the characteristics of the final slag meet the requirements of slag splashing furnace protection or not can be obtained in real time, the variety and addition amount of a modifier and a matched slag splashing scheme are given through processing and calculation, and blindness and randomness of modification are reduced. According to the efficient converter protection method, the slag splashing time can be shortened, the slag splashing furnace protection effect is improved, and the converter operation rate is increased.
Owner:ANHUI UNIVERSITY OF TECHNOLOGY

Application method of aluminum ash

InactiveCN113293256ARealize secondary useReduce pollutionManufacturing convertersProcess efficiency improvementSteelmakingAluminium
The invention discloses an application method of aluminum ash. According to the application method, the aluminum ash is used as a converter steelmaking slag former. The aluminum ash is added in the middle stage of converter blowing, and the adding amount is controlled to be 2-4 kg per ton of steel. The application method has the beneficial effects that secondary use of the aluminum ash is achieved, environmental pollution is reduced, slagging in the converter steelmaking process is improved, the effect of a fluorite cosolvent for converter steelmaking can be replaced, and the steelmaking cost is reduced.
Owner:XINGTAI IRON & STEEL

System and method for preparing sulfuric acid by recycling waste crude ferric sulfate salt in iron and steel industry through pickling

PendingCN113511634ASuppress generationEfficient use of resourcesSulfur compoundsIron sulfateSteelmaking
The invention discloses a system and method for preparing sulfuric acid by recycling waste crude ferric sulfate salt in iron and steel industry through pickling. In the preparation system, a rotary kiln, a bag-type dust collector, a filler absorption tower and an induced draft fan are sequentially connected through a connecting pipeline, and the induced draft fan provides suction force for the system, so the system runs in a negative pressure state. The waste crude ferric sulfate salt in iron and steel industry recycled through pickling is subjected to the following steps: (1) drying crude ferric sulfate salt crystals; (2) heating and decomposing the ferric sulfate crystal powder to obtain sulfur trioxide, sulfur dioxide and ferric oxide, wherein the ferric oxide can be used as a raw material for steelmaking and can also be used as a raw material for producing iron oxide red; (3) conducting gas filtration and dust removal; and (4) performing gas absorption, wherein sulfur trioxide is dissolved in water to directly generate sulfuric acid, sulfur dioxide is dissolved in water to generate sulfurous acid, and sulfurous acid is in the absorption liquid is oxidized into sulfuric acid by hydrogen peroxide. The system for preparing sulfuric acid from ferric sulfate has the advantages of adjustable scale, low investment, quick effect, high acceptable degree and strong applicability.
Owner:佛山市景嘉机电设备有限公司

Method for treating various steel slags by tipping hot disintegration process

ActiveCN114774597AFully digestedReduce processing stepsRecycling and recovery technologiesSteelmakingMolten steel
The invention relates to a method for treating various steel slags by a tipping hot disintegration process, which belongs to the technical field of steel slag treatment and comprises a tipping deslagging stage and a hot disintegration stage. The tipping slag pouring stage comprises the steps that liquid molten steel slag and semi-solid steel slag in a steelmaking workshop are conveyed to a steel slag hot disintegration treatment workshop and mixed in a slag bed after being poured through a tipping car, a dust collection cover is arranged above the slag bed, and a closed space is formed by the dust collection cover and the slag bed; the hot disintegration stage comprises the following steps: starting a spraying facility arranged around a slag bed, spraying cold water by the spraying facility to cool various mixed steel slag, carrying out pulverization reaction on the steel slag when the steel slag meets the cold water, and repeatedly spraying the cold water until the steel slag is stable after being pulverized; the device and the method have the advantages that the device and the method are suitable for various enterprises with different steel slag yields and various steel slag types, the steel slag treatment efficiency is guaranteed, and the environment-friendly requirement is met.
Owner:中钢石家庄工程设计研究院有限公司

Feeding control device and control method for cross-over rolling-up unit

The invention discloses a feeding control device and a feeding control method for a crossing coil upender unit, and belongs to the technical field of steelmaking equipment manufacturing, the device comprises a first detector, a second detector, a third detector and a monitor which are connected with a PLC, when a steel coil is placed on a saddle, the PLC receives distance information detected by the first detector and makes a judgment, and when the steel coil is placed on the saddle, the PLC sends the distance information to the controller; therefore, the alarm and the operation of the entrance stepping beam are controlled; when the steel coil is conveyed to the coil receiving saddle, the PLC receives information, detected by the second detector, about whether the steel coil exists or not, receives information, detected by the third detector, about whether the rolled edge of the steel coil is attached to the coil receiving face of the coil upender or not at the same time, and controls the stepping beam driver to enable the stepping beam to operate when the steel coil exists or is attached to the coil receiving face of the coil upender. According to the invention, the problem that the steel coil falls off due to difficulty in judging whether the center of the steel coil is aligned with the center of the saddle or not and whether the overflow edge of the steel coil is out of tolerance or not when the steel coil enters the coil receiving saddle of the coil upender during feeding of the cross coil upender unit can be solved.
Owner:LIUZHOU IRON & STEEL CO LTD
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