Zirconia-based all-ceramic false tooth and preparation method thereof

A zirconia-based denture technology, applied in the field of material science, can solve problems such as dullness, poor permeability, and prone to porcelain collapse, and achieve the effect of improving the overall mechanical properties, high bending strength, and good biocompatibility

Active Publication Date: 2022-04-19
浙江丹斯登生物材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Although Y-TZP zirconia ceramics have excellent mechanical properties, they appear dead white after sintering, have poor permeability under natural light, and have no luster without being polished into a mirror surface, which is similar to the natural jade texture of human teeth. In today's increasingly beautiful and realistic era, it is difficult to meet people's aesthetic needs
In order to improve the jade texture and aesthetics of Y-TZP zirconia ceramic dentures, zirconia ceramic dentures are often sintered at about 1500°C to form porcelain, and then a layer of porcelain powder is coated on the surface, and then baked at 850-960°C. Porcelain, the zirconia ceramic dentures prepared in this way have better jade texture and aesthetics, but because the strength of the porcelain powder itself is less than 100 MPa, it is very easy to crack the porcelain

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Weigh 90 parts of ZrO according to mass ratio 2 , 9 copies of Y 2 o 3 , 0.5 parts of Al 2 o 3 , 0.01 parts of Fe 2 o 3 , 0.49 Er 2 o 3 Mix, then put into the mold and dry press at 20 MPa; vacuum-pack the molded product with a plastic bag, and then carry out isostatic pressing at 300 MPa; put the isostatically pressed product into a sintering furnace, The temperature is raised from room temperature to 1100° C. for 2 hours for pre-sintering to obtain a zirconia-based porcelain block.

[0017] Weigh 24.5 parts of CaCO according to mass ratio 3 , 50 parts of SiO 2 , 25 parts of MgO, 0.49 parts of Fe 2 o 3 , 0.01 Er 2 o 3 The powder was added with deionized water and mixed with zirconia mill for 24 hours, then dried at 120°C for 4 hours, and then calcined at 1100°C for 4 hours to obtain calcium magnesium silicon ceramic powder. To the above-mentioned calcium magnesium silicon ceramic powder, add 0.2 parts of fatty alcohol polyoxyethylene ether as a dispersant, ...

Embodiment 2

[0021] Weigh 94 parts of ZrO according to mass ratio 2 , 5 copies of Y 2 o 3 , 0.29 parts of Al 2 o 3 , 0.5 parts of Fe 2 o 3 , 0.01 Er 2 o 3 , 0.2 parts of MnO 2 Mix, then put into the mold and dry press at 3 MPa; vacuum-pack the molded product with a plastic bag, and then carry out isostatic pressing at 150 MPa; put the isostatically pressed product into a sintering furnace , from room temperature to 950 ° C for 4 hours for pre-sintering to obtain zirconia-based ceramic block.

[0022] Weigh 49.5 parts of CaCO according to mass ratio 3 , 49.3 parts of SiO2 , 0.5 parts of Fe 2 o 3 , 0.5 parts of Er 2 o 3 , 0.2 parts of MnO 2 The powder was added with deionized water and mixed with a zirconia mill for 4 hours, then dried at 80°C for 24 hours, and then calcined at 1250°C for 2 hours to obtain a calcium-magnesium-silicon ceramic powder. Add 0.1 part of methylcellulose as a binder to the above-mentioned calcium magnesium silicon ceramic powder, add 50 parts of deio...

Embodiment 3

[0026] Weigh 93.1 parts of ZrO according to mass ratio 2 , 6 copies of Y 2 o 3 , 0.1 parts of Al 2 o 3 , 0.2 parts of Fe 2 o 3 , 0.5 parts of Er 2 o 3 , 0.1 part of MnO 2 Mix, then put into the mold and dry press at 10 MPa; vacuum-pack the formed product with a plastic bag, and then carry out isostatic pressing at 250 MPa; put the isostatically pressed product into a sintering furnace , from room temperature to 1050 ° C for 3 hours for pre-sintering to obtain zirconia-based ceramic blocks.

[0027] Weigh 44.7 parts of CaCO according to mass ratio 3 , 45 parts of SiO 2 , 10 parts MgO, 0.01 parts Fe 2 o 3 , 0.19 Er 2 o 3 , 0.1 part of MnO 2 The powder was added with deionized water and mixed with a zirconia mill for 12 hours, then dried at 100°C for 8 hours, and then calcined at 1200°C for 2 hours to obtain a calcium-magnesium-silicon ceramic powder. To the above-mentioned calcium magnesium silicon ceramic powder, add 0.1 part of silicone resin as a dispersant, a...

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Abstract

The invention relates to a zirconia-based all-ceramic false tooth and a preparation method thereof. A core layer of the zirconia-based all-ceramic false tooth is prepared from the following components in parts by mass: 90 to 94 parts of ZrO2, 5 to 9 parts of Y2O3, 0.1 to 0.5 part of Al2O3, 0.01 to 0.5 part of Fe2O3, 0.01 to 0.5 part of Er2O3 and 0 to 0.2 part of MnO2, and a shell layer of the zirconia-based all-ceramic false tooth is prepared from the following components in parts by mass: 24.5 to 49.5 parts of CaCO3, 45 to 50 parts of SiO2, 0 to 25 parts of MgO, 0.01 to 0.5 part of Fe2O3, 0.01 to 0.5 part of Er2O3 and 0 to 0.2 part of MnO2. The preparation process comprises the following steps: performing dry pressing and isostatic pressing on raw materials of the core layer, presintering, and carving to obtain a zirconia-based false tooth biscuit; meanwhile, calcining raw materials of a shell layer, then adding deionized water, a dispersing agent and an adhesive, and carrying out ball milling and mixing to obtain calcium-magnesium-silicon-based ceramic slurry; and coating the calcium-magnesium-silicon-based ceramic slurry on the surface of the zirconium oxide-based false tooth biscuit, and sintering to obtain the zirconium oxide-based all-ceramic false tooth provided by the invention. The zirconia-based all-ceramic false tooth has good jade texture and is closer to the natural color of natural teeth.

Description

technical field [0001] The invention relates to a dental material and a preparation method thereof, in particular to a zirconia-based all-ceramic denture and a preparation method thereof, belonging to the technical field of material science. Background technique [0002] Since the 1990s, zirconia ceramics have been used as bottom crown materials for dental fixed restorations. However, pure zirconia ceramics are extremely brittle due to their weak ability to resist the generation and development of cracks. and other oxide modifiers to improve the toughness of zirconia ceramics. Among the zirconia ceramics stabilized by various oxide modifiers, tetragonal polycrystalline zirconia with yttrium oxide as a stabilizer has become the ceramic material with the widest application range and the highest strength, especially when the yttrium oxide content is 3 About mol% of 3Y-ZrO 2 Powder (3Y-TZP) has become the material of choice for all-ceramic denture restoration. [0003] There...

Claims

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Application Information

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IPC IPC(8): C04B35/48C04B35/622C04B35/22C04B35/626C04B41/87A61K6/818A61K6/822A61K6/802A61K6/813A61K6/804A61K6/80A61K6/831A61K6/807
CPCC04B35/48C04B35/622C04B35/22C04B35/62222C04B35/62645C04B41/87C04B41/5045A61K6/818A61K6/822A61K6/802A61K6/813A61K6/804A61K6/80A61K6/831A61K6/807C04B2235/3225C04B2235/3272C04B2235/3224C04B2235/3267C04B2235/3217C04B2235/96C04B41/5036C04B41/5027C04B41/4539C04B41/0072
Inventor 王焕平裴魏魏曹永盛荣华李登豪
Owner 浙江丹斯登生物材料有限公司
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