Process for produicng stamper for direct mastering, and stamper produced by such process and optical disc

a technology of direct mastering and stamping, which is applied in the field of direct mastering produicng stamping stamper and optical disc produicng stamper, which can solve the problems of large size and cost, difficult to stably form recording pits, and deficiencies in plating steps, so as to achieve exposure in a short time, reduce laser beam energy, and excellent durability

Inactive Publication Date: 2006-12-28
PANASONIC CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0016] The present invention has been made to solve the above-described problems, and an objective thereof is to manufacture a stamper for direct mastering produced by the use of a thermosensitive material as a resist, capable of achieving exposure by a laser beam without using a specific light exposure source such as ion beam and electron beam, and also capable of reducing laser beam energy and achieving exposure in a short time, as well as having excellent durability.

Problems solved by technology

For this reason, it is difficult to stably form recording pits each having a size smaller than the spot of optical limit of the recording laser onto the resist layer made of photosensitive material.
This electron beam plotting device aids to form a fine pattern, that is, to achieve high density, but this device requires to perform plotting operations in high vacuum, and thus has problems that it is large in size and expensive.
In the case where a chalcogen compound that is a typical thermosensitive material is used as a resist, high resolution can be expected, whereas in the mastering process where a master disc such as described above is produced, and then is plated and electroplated so as to provide a stamper, there is a problem that deficiencies appear in the plating step.
However, since the thermosensitive material described in the prior art 2 is of a positive type where the exposed portions are removed when developed, the exposure step tends to spend a long time.
In addition, since these thermosensitive materials have a low absorption coefficient of laser beam, they exhibit extremely low energy absorption.
Consequently, in the exposure step, the thermosensitive materials need to be irradiated with a laser beam having large energy, resulting in increasing the device cost and rendering it difficult to achieve the fine processing.
Further, it has been revealed that the bump portions formed of these positive-type thermosensitive material layers do not have sufficient durability as a stamper for direct mastering.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

first embodiment

[0025] Referring to FIG. 1, a basic method for manufacturing a stamper of the present invention will be described. First of all, a process 1A of forming a thermosensitive material layer 102 onto a substrate 101 will be described. As the substrate 101, a metallic substrate, a silicon-based substrate, a glass substrate or the like may be used. As the metallic substrate, for example, the substrate made of at least one material of nickel, chromium, aluminum, titanium, cobalt, iron, molybdenum, tungsten, boron, copper, and tantalum as a main component, as well as being manufactured by mass-production at low cost, is used. These metallic substrates are preferable since a stamper having a thickness of the same level as of a stamper produced in a conventional mastering process is manufactured with ease. Further, as a silicon-based substrate, silicon compounds such as Si or SiO2, SiC, or the like are used. Since these compounds are widely utilized in a semiconductor field, they are relativel...

second embodiment

[0054] In the present invention, it is also a preferable embodiment that, in producing the stamper of the first embodiment, a heat-adjusting layer having low thermal conductivity is provided between the thermosensitive layer and the substrate. Hereinafter, the stamper to be produced according to this embodiment will be described: since the substrate, the thermosensitive material, and the like are same as those of the first embodiment, their descriptions will be omitted. In the present invention, the heat-adjusting layer means a layer disposed between the substrate and the thermosensitive material layer and capable of adjusting a heat amount provided by the laser beam to be used for modifying the thermosensitive material.

[0055] When molybdenum oxide or tungsten oxide is used as the negative-type thermosensitive material, the film temperature of the thermosensitive material layer elevates as the laser beam is irradiated, whereas the heat amount thereof is dispersed by thermal conduct...

third embodiment

[0069] In the present invention, the fine pits-and-bumps pattern may be formed on the substrate in the first embodiment.

[0070] Specifically, in the etching treatment, the pattern including the bump portions formed of the modified portions in the exposing step may be used as an etching mask. In the first embodiment, though the etching is stopped when the unexposed portions are etched(developed) by the etching treatment, the substrate may be further etched to form a fine pits-and-bumps pattern on the substrate as is conducted in the etching step utilized in a mastering method.

[0071] As the substrate to be used in such an embodiment, the same type of the substrate as of those employed in the above-described embodiments may be used; however, it is preferable to use a metal plate taking strength into consideration.

[0072] Hereinafter, the present invention will be specifically described by way of examples, and it should be noted that the present invention is not limited to these exampl...

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Abstract

In producing a stamper for molding an optical disc, a master disc which can be obtained from the steps of forming a thermosensitive material layer capable of acting as a negative type by a laser beam on a substrate, irradiating a laser beam to predetermined areas of the thermosensitive material layer so as to partially perform exposure and wet-etching the partially exposed thermosensitive material layer so as to form a fine pits-and-bumps pattern is used as a stamper for injection molding machine. Therefore, minute pits each having a size smaller than the spot of the laser beam of optical limit are formed, thereby providing a stamper with the small number of deficiencies.

Description

FIELD OF THE INVENTION [0001] The present invention relates to a method for manufacturing a stamper for use in molding optical discs used for reproducing information. Specifically, the present invention relates to a method for manufacturing a stamper for direct mastering that uses the manufactured stamper as a direct molding die. BACKGROUND ART [0002] Optical recording medium for recording and reproducing information by irradiation with an light beam has been widely utilized, and expectations are focused on a further increase in their recording densities. [0003] Therefore, in recent years, various optical discs capable of reproducing high-volume image / sound data and digital data have been developed. For example, studies and developments for increasing the storage capacity of an optical disc having a diameter of 12 cm up to a high density of 23.3 to 30 GB are proceeding. [0004] In general, in the manufacturing of optical discs, first of all, a stamper is produced from a master disc. ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B29D11/00G11B7/26
CPCG11B7/263G11B7/261
Inventor TOMEKAWA, YUUKOITO, EIICHI
Owner PANASONIC CORP
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